Integrated Screw Pump Liquid Cooling Module for High-Performance Heat Dissipation

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Solution Overview

Problem

Current liquid cooling systems for information handling systems are limited in their ability to efficiently dissipate heat from high-performance components like CPUs and GPUs, particularly beyond a 360 mm heat exchange with airflow rates below 100 CFM.

Innovation Solution

The integration of a screw pump into a heat exchanger with stacked fins and coolant loop tube cores within the liquid cooling module, which enhances coolant flow rates and heat dissipation by increasing airflow and coolant circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional liquid cooling systems are used with standard heat exchange dimensions, then the system structure remains simple, but the heat dissipation capability is insufficient for high-performance components

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidsystem structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple cooling channels and heat exchange pathways into an integrated liquid cooling module, merging the coolant flow paths and heat dissipation structures to achieve enhanced heat dissipation capability while maintaining a unified, manageable system architecture

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces multi-dimensional coolant flow paths and three-dimensional heat exchange structures within the cooling module, utilizing vertical and horizontal flow channels to increase heat dissipation surface area and efficiency without proportionally increasing system footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If the heat exchange size is increased beyond 360 mm, then heat dissipation performance improves, but the system becomes less adaptable to standard configurations

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidcompatibility with standard configurations
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent divides the cooling system into modular sections with standardized interfaces, allowing the cooling module to be configured in different arrangements and scaled to fit various system sizes while maintaining effective heat dissipation performance through segmented coolant flow paths

Inventive Principle:
Principle #1Segmentation

3Power

If airflow rate is increased to enhance heat dissipation, then cooling efficiency improves, but energy consumption increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent utilizes hydraulic principles in the liquid cooling system to achieve efficient heat transfer through optimized coolant flow dynamics, using fluid mechanics to maximize cooling efficiency while minimizing the energy required to drive coolant circulation

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a 9 to 12% increase in heat dissipation by enhancing coolant flow rates, thereby improving the thermal management capabilities of information handling systems.

Implementation Method 1

an integrated screw pump formed through the coolant loop tube core

Methodology Applied
Scientific EffectScrew pump mechanism: Archimedes Screw

Implementation Method 2

a heat exchanger with integrated screw pumps

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

enhancing coolant flow rates and heat dissipation by increasing airflow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20250185204A1System and method for all-in-one liquid cooling module with integrated screw pumps
Publication Date: 2025.06.05 DELL PROD LP
  • US20250185204A1 patent drawing
  • US20250185204A1 patent drawing
  • US20250185204A1 patent drawing

AI summary

An information a hardware processor, a memory device, and a power management unit to provide power to the hardware processor and memory device. The information handling system further includes a liquid cooling module comprising a coolant loop tube core, an integrated screw pump formed through the coolant loop tube core, a first manifold including a screw pump drive system to drive the integrated screw pump, and a second manifold, wherein the first manifold, cylindrical cooling loop core, and second manifold hold a coolant therein for the screw pump to pump the coolant from the first manifold and to the second manifold through the coolant loop tube core. The liquid cooling module is thermally coupled to one or more heat-producing components of the information handling system.