Sealed Display Housing With Passive Heat Dissipation Channels

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Solution Overview

Problem

Existing LED light displays, particularly those used in outdoor environments, face challenges in managing heat dissipation effectively, leading to performance degradation and increased maintenance costs due to heat buildup and environmental exposure, which prior art methods such as fans and air conditioning fail to adequately address.

Innovation Solution

A housing design incorporating a heatsink plate with ribs forming heat sinks and channel members that allow heat to be dissipated through open channels to the external environment, utilizing conduction, convection, and radiation modes of heat transfer, without the need for air filters or additional cooling components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If transparent materials such as glass are used for display cabinet walls to allow visibility, then viewing capability is improved, but heat dissipation deteriorates due to heat trapping within the cabinet

Engineering Contradiction:
Improveviewing capabilityVSAvoidheat dissipation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The cabinet wall is segmented into multiple sections: transparent sections for viewing and opaque/reflective sections for heat management. This allows the cabinet to simultaneously provide viewing capability and effective heat dissipation through different wall segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the cabinet have different properties: transparent glass portions allow viewing while opaque portions with reflective surfaces or heat sinks provide localized heat management. The cabinet structure transitions from uniform transparency to differentiated zones with specific thermal properties.

Inventive Principle:
Principle #3Local quality

2Temperature

If air cooling is used to dissipate heat from the display cabinet, then heat dissipation is improved, but dust accumulation in the interior deteriorates leading to performance degradation

Engineering Contradiction:
Improveheat dissipationVSAvoidperformance stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The cooling function is extracted from the cabinet interior by placing heat sinks on the exterior surface of the cabinet. This allows heat to be dissipated externally without requiring air circulation that would introduce dust into the cabinet interior.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cabinet wall acts as an intermediary thermal barrier, conducting heat from internal components to external heat sinks while preventing direct air contact between the interior and exterior environments, thus blocking dust ingress while maintaining thermal management.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If air conditioning is used to cool the display cabinet, then temperature control is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvetemperature controlVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cabinet utilizes passive heat dissipation through externally mounted heat sinks that naturally dissipate heat to the surrounding environment without requiring active cooling systems, fans, or air conditioning equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mechanical cooling system (air conditioning) is replaced with a thermal conduction-based heat sink system that passively transfers and dissipates heat through the cabinet walls, eliminating complex mechanical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Temperature

If external air is circulated through the display cabinet for cooling, then heat dissipation is improved, but environmental exposure to internal components increases

Engineering Contradiction:
Improveheat dissipationVSAvoidenvironmental exposure
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The heat dissipation function is extracted from the cabinet interior by mounting heat sinks on the exterior surface, allowing thermal management without requiring air circulation that would expose internal components to environmental factors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cabinet wall serves as a protective intermediary barrier that thermally couples internal components to external heat sinks while physically isolating the interior from environmental exposure to dust, moisture, and other contaminants.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient heat dissipation, maintaining high image quality and protecting internal components from environmental elements while reducing maintenance needs, allowing for continuous operation with minimal debris accumulation.

Implementation Method 1

The diodes generate heat. Management of the heat is crucial in order to permit stable and reliable performance

Methodology Applied
Scientific EffectConduction: Conduction (thermal)

Implementation Method 2

channel members that allow heat to be dissipated through open channels to the external environment, utilizing conduction, convection, and radiation modes of heat transfer

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

channel members that allow heat to be dissipated through open channels to the external environment, utilizing conduction, convection, and radiation modes of heat transfer

Methodology Applied
Scientific EffectRadiation: Thermal Radiation

Data Source

PatentUS20250338462A1Systems, devices, and methods for cooling a display
Publication Date: 2025.10.30 MEDIA RESOURCES INC
  • US20250338462A1 patent drawing
  • US20250338462A1 patent drawing
  • US20250338462A1 patent drawing

AI summary

Disclosed herein are systems, devices, and methods for a housing for a display, the housing comprising: at least one display connected to at least one heatsink plate, each heatsink plate connected to a door, each door closeable to connect the heatsink plate to a channel member of at least one channel member and openable to disconnect the heatsink plate from the channel member; each channel member defining a channel through housing, the channel sealed from an interior of housing and configured to receive gas from outside the housing and to exhaust gas to outside the housing; and the housing sealed from an atmosphere outside of the housing.