Vehicle Seat Mounting Structure With Battery Case Reinforcement

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Solution Overview

Problem

The existing vehicle seat mounting structure compromises stability as the seat is positioned above a battery case, requiring elongated support legs, which can impair stability.

Innovation Solution

A vehicle seat mounting structure that includes a reinforcing structure on the top side of the battery case connected to the seat, enhancing the rigidity of the battery case and supporting the seat with improved stability, while also allowing for efficient arrangement of the battery and electronic control devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the seat is positioned above the battery case using elongated support legs, then space efficiency is improved, but stability deteriorates

Engineering Contradiction:
Improvespace efficiencyVSAvoidseat stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

A reinforcing structure is introduced as an intermediary component between the battery case and the seat. This reinforcing structure includes reinforcing members that extend along the upper surface of the battery case and are connected to one another, providing additional support and stability to the seat while maintaining the space-efficient configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reinforcing structure extends in the lateral direction (width dimension) across the battery case, rather than only vertically. By adding lateral reinforcement members that connect across the width of the battery case, the structure gains stability without increasing vertical height, thus maintaining space efficiency while improving seat support stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If the reinforcing structure is added to improve rigidity, then seat stability is improved, but device complexity increases

Engineering Contradiction:
Improveseat stabilityVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The reinforcing structure serves multiple functions simultaneously: it reinforces the upper surface of the battery case to improve rigidity, provides additional support points for the seat, and creates a stable platform for mounting electronic control devices. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If the battery and electronic control devices are arranged under the seat, then space efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespace efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The mounting structure is segmented into distinct functional zones: the battery case housing the battery, the reinforcing structure with its frame of members, and the electronic control devices mounted on the reinforcing structure. This segmentation allows each component to be manufactured and assembled separately, simplifying the overall manufacturing process while achieving efficient space utilization under the seat.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250100423A1Vehicle seat mounting structure
Publication Date: 2025.03.27 TS TECH CO LTD
  • US20250100423A1 patent drawing
  • US20250100423A1 patent drawing
  • US20250100423A1 patent drawing

AI summary

The vehicle seat mounting structure includes a floor, a battery case provided on the floor and housing a battery, a seat connected to the floor via a plurality of support legs and positioned above the battery case, and a reinforcing structure provided on a top side of the battery case and connected to the seat.