Segmented Seatback Lift Mechanism for Supine Support

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Solution Overview

Problem

Modern motor vehicle seating assemblies do not adequately address the needs of occupants when the vehicle is parked, as they fail to provide a comfortable and supportive surface for resting or sleeping, often causing discomfort due to the creation of a significant vertical gap between the seatback and lower seating structure during recline and insufficient upper back support.

Innovation Solution

A manually actuated adjustable seatback upper back support system comprising a pair of frame members, a tubular member pivotally attached to these frame members, a support surface, and a latch that allows the tubular member to be restrained in multiple positions between a stowed and fully raised position, providing incremental adjustments of 1.5° and a ratchet mechanism for automatic return to the stowed position, along with a cushion to form a continuous support surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the seatback is allowed to recline to a fully reclined position, then the occupant can achieve a more relaxed sleeping position, but a substantial vertical gap is created between the lower seating structure and the seatback causing discomfort

Engineering Contradiction:
Improveseating position adaptabilityVSAvoidoccupant comfort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The seatback is divided into two independent reclining segments: an upper seatback portion and a lower seatback portion. The upper portion can be selectively positioned at different angles (upright, intermediate, or fully reclined) relative to the lower portion, allowing the occupant to achieve a level supine platform without creating a substantial vertical gap when sleeping position is desired

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seatback incorporates dynamic adjustability through multiple reclining positions. The upper seatback portion can be moved between upright, intermediate, and fully reclined positions relative to the lower portion, enabling the system to adapt to different occupant needs (driving vs. sleeping) and eliminate the fixed gap problem

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the seatback is allowed to recline to a fully reclined position, then the occupant can achieve a more relaxed sleeping position, but the seatback fails to provide sufficient upper back support

Engineering Contradiction:
Improveseating position adaptabilityVSAvoidupper back support
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The upper seatback portion is segmented from the lower portion and can be independently positioned. When the upper portion is in the upright or intermediate position relative to the lower portion, it provides adequate upper back support for driving, while still allowing the lower portion to be reclined for sleeping comfort

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If a mechanism is added to provide incremental adjustments and automatic return to stowed position, then the ease of operation and comfort are improved, but the device complexity increases

Engineering Contradiction:
Improveadjustment convenienceVSAvoidlatch mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The latch mechanism is designed to automatically return the upper seatback portion to its stowed position relative to the lower portion without requiring manual intervention. The mechanism self-actuates based on the relative motion between the upper and lower seatback portions, reducing the operational burden on the occupant while maintaining simplicity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables a more comfortable and relaxed position for occupants by providing a relatively level supine platform and adequate upper back support, eliminating pressure points and wrinkles, and allowing for easy transition between driving and sleeping positions.

Implementation Method 1

a ratchet mechanism for automatic return to the stowed position

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

a tubular member pivotally attached to these frame members

Methodology Applied
Scientific EffectPivotal attachment: Hinge

Data Source

PatentUS20180251049A1Seatback lift mechanism for a supine motor vehicle seating assembly
Publication Date: 2018.09.06 FORD GLOBAL TECH LLC
  • US20180251049A1 patent drawing
  • US20180251049A1 patent drawing
  • US20180251049A1 patent drawing

AI summary

A motor vehicle comprises an upper back support comprising a substantially U-shaped tubular member pivotally attached at a first end to one of a pair of opposed lateral seatback frame members and pivotally attached at a second end to the other of the pair of opposed lateral seatback frame members, a substantially rigid planar base attached to a central portion of the tubular member, a latch operably coupling the first end of the tubular member to the one of a pair of opposed lateral seatback members to restrain the tubular member in one of a plurality of positions between a stowed position and a fully raised position, and a cushion disposed above the upper back support to form a movable exposed surface.