Segmented Anti-Whip Partition for Liquid Container Cleaning
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Solution Overview
Problem
Existing anti-whip partitions for cylindrical liquid containers are expensive, difficult to clean, and require high precision in manufacturing, limiting their accessibility and effectiveness for thorough cleaning.
Innovation Solution
A partition formed of two segments, each comprising a pipe with a drop-shaped section and a predominantly crescent-shaped plate element with deep folds, allowing for easy assembly and providing a smooth, accessible surface for cleaning and passage between compartments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional anti-whip partitions are made with bolts and plates, then structural strength is improved, but cleanability deteriorates due to corners and edges
Solution Approach 1:
The partition is divided into multiple segments that can be assembled together, allowing the structure to maintain strength while eliminating difficult-to-clean corners and edges through curved transitions between segments
Solution Approach 2:
The partition uses curved surfaces and rounded transitions instead of sharp edges and corners, making the entire surface accessible to cleaning spray heads and eliminating areas where liquid can accumulate
2Ease of manufacture
If partitions are made with complex shapes for thorough cleaning, then cleanability is improved, but manufacturing cost increases
Solution Approach 1:
The partition is composed of multiple identical or similar segments that can be manufactured using standard processes and then assembled together, reducing overall manufacturing complexity while achieving the required cleanability through the segmented design
Solution Approach 2:
The segmented design allows the same component to be used in multiple positions and orientations within the partition structure, simplifying manufacturing by reducing the number of unique parts that must be produced
3Strength
If partitions use traditional plate connections, then structural integrity is improved, but accessibility for cleaning deteriorates
Solution Approach 1:
The partition employs curved surfaces and rounded edges throughout, ensuring that cleaning spray heads can access all surfaces without obstruction from sharp corners or difficult-to-reach areas, while maintaining structural integrity through the continuous curved geometry
Data Source
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AI summary
Partition panel for a liquid container that can be thoroughly cleaned (10), characterised in that the partition panel (1) is built such that while it is being inserted inside the container (10), it may occupy a smaller surface than the sectional plane of the container (10).