Segmented Dielectrophoretic Electrode Control for High-Throughput Cell Sorting

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Solution Overview

Problem

Conventional dielectrophoretic manipulation techniques face limitations in achieving high throughput and reliability in sorting suspended particles, particularly biological cells, due to the tradeoff between flow velocity and cell density, and the need for complex electrode configurations.

Innovation Solution

A fluidic microsystem with an elongate electrode divided into individually activatable segments, each with a small deflection angle and segment offset, is used to deflect particles onto predetermined paths by activating segments in a clocked manner based on particle position and properties, allowing for high flow velocities and increased cell densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional dielectrophoretic techniques use large interaction length electrodes, then reliability of particle manipulation is improved, but throughput decreases due to limited flow velocity and cell density handling

Engineering Contradiction:
Improvereliability of particle manipulationVSAvoidthroughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electrode is divided into multiple individually activatable segments along its length. This segmentation allows selective activation of only those segments needed for the current manipulation task, effectively reducing the interaction length for high-throughput operations while preserving the option to use full-length electrodes for high-reliability applications. The segmented design enables dynamic adaptation between reliability and throughput modes.

Inventive Principle:
Principle #1Segmentation

2Productivity

If flow velocity is increased to improve throughput, then productivity increases, but reliability of dielectrophoretic manipulation deteriorates due to reduced interaction time

Engineering Contradiction:
ImprovethroughputVSAvoidreliability of particle manipulation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Particle detection and sorting decision are made before the particle reaches the electrode interaction region. This preliminary action allows the system to pre-configure which electrode segments will be activated, ensuring that the particle experiences the full effect of the dielectrophoretic force during its brief interaction time at high flow velocity, thereby maintaining reliability despite increased throughput.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts flow velocity based on the specific manipulation task and particle properties. For applications requiring high reliability, the system reduces flow velocity to increase interaction time. For applications prioritizing throughput, higher velocities are used with corresponding adjustments in electrode segment activation patterns to maintain adequate manipulation effectiveness.

Inventive Principle:
Principle #15Dynamics

3Productivity

If cell density is increased to improve throughput, then productivity increases, but reliability deteriorates due to reduced separation distance and increased inter-particle interference

Engineering Contradiction:
ImprovethroughputVSAvoidreliability of particle manipulation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The electrode segments create localized dielectrophoretic field regions that can be independently controlled. This local quality control allows the system to maintain effective manipulation zones even when particles are densely packed, as each segment can be optimized for its specific local particle population, preserving reliability at high cell densities.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables reliable and efficient sorting of suspended particles with increased throughput by minimizing interaction length and segment offset, enabling high-density sorting without compromising reliability.

Implementation Method 1

The fluidic microsystem comprises a channel having a longitudinal direction, an electrode device (20) having an elongate electrode (21), the longitudinal extension of which deviates from the longitudinal direction of the channel (10) and which has a plurality of individually activatable electrode segments (22) for generating dielectrophoretic forces acting on the particles

Methodology Applied
Scientific EffectDielectrophoresis: Dielectric Permittivity

Implementation Method 2

generating a flow of the suspension liquid with a flow velocity in the channel (10), so that the suspended particles in succession pass through an interaction region of the electrode which is spanned by the electrode segments (22)

Methodology Applied
Scientific EffectHydrodynamic flow: Laminar Flow

Data Source

PatentUS12623233B2Method and fluidic microsystem for the dielectrophoretic manipulation of suspended particles
Publication Date: 2026.05.12 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US12623233B2 patent drawing
  • US12623233B2 patent drawing

AI summary

The invention relates to a method for operating a fluidic microsystem (100) for the dielectrophoretic manipulation of suspended particles (1) having a particle diameter in a suspension liquid (2), wherein the microsystem (100) comprises: —a channel (10) having a longitudinal direction; —an electrode device (20) having an electrode (21), the longitudinal extent of which deviates from the longitudinal direction of the channel (10) and which has individually controllable electrode segments (22) for producing dielectrophoretic forces which act on the particles (1), each electrode segment (22) having a deflection angle α, relative to the longitudinal direction of the channel (10), and a segment length (si), which determine a segment offset (Di) perpendicular to the longitudinal direction of the channel (10); and —a control device (30). The method comprises: —producing a flow of the suspension liquid (2) with a flow velocity so that the particles (1) successively pass through an interaction region of the electrode (21), which interaction region is spanned by the electrode segments (22); and —activating the electrode segments (22) in order to deflect the particles (1) onto predetermined motion paths (4, 5), which are determined by a superposition of flow forces in the flow of the suspension liquid (2) and of the dielectrophoretic forces at the electrode segments (22). During the passage of each particle, each of the electrode segments (22) which are passed by the particle (1) is activated in a clocked manner for a predetermined activation duration, according to the desired motion path (4, 5), the activation duration of each electrode segment (22) being determined by the quotient of the segment length (si) of the electrode segment (22) and the flow velocity. The electrode segments (22) are dimensioned such that the segment offset (Di) of each electrode segment (22) is less than the particle diameter. For the deflection of each particle (1), at least two successive electrode segments (22) cooperate.