Segmented Ion Pump Anode for Cathode Wear Distribution

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Solution Overview

Problem

Ion pumps in mass spectrometers have a limited lifespan due to cathode surface degradation from ion bombardment, particularly in remote sensing applications where maintenance is challenging.

Innovation Solution

The ion pump system incorporates a cylindrical anode tube with deflection plates and a cathode plate design that alters the trajectory of accelerated ions, dispersing their impact across a wider area of the cathode surface, thereby reducing focal point wear and extending the ion pump's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ions are accelerated along the mechanical center axis of the anode tube, then the ion pump achieves effective vacuum pumping, but the cathode surface degrades rapidly due to concentrated ion bombardment at the focal point

Engineering Contradiction:
Improveion pump lifespanVSAvoidcathode surface degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by offsetting the electrical center axis of the anode tube from its mechanical center axis. This is achieved by applying different voltages to different segments of the anode tube, creating an asymmetric electric field distribution that deflects ions away from the mechanical center axis and distributes their impact across a wider area of the cathode surface, thereby reducing localized degradation

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent employs dynamic voltage control of the anode tube segments to continuously vary the electric field configuration. By dynamically adjusting the voltages applied to different segments, the ion trajectory can be modulated over time, preventing permanent focal point formation and distributing wear across the cathode surface throughout the operational cycle

Inventive Principle:
Principle #15Dynamics

2Productivity

If the ion beam is focused to a narrow trajectory, then pumping efficiency is maximized, but the cathode surface area subjected to intense ion bombardment is minimized leading to rapid wear

Engineering Contradiction:
Improvepumping efficiencyVSAvoidcathode surface lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The anode tube is segmented into multiple independent sections that can be controlled separately. This segmentation allows the electric field to be divided and redirected to different spatial regions, distributing the ion beam impact across multiple areas of the cathode surface while maintaining overall pumping efficiency through coordinated segment control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions the ion impact from a one-dimensional focal point along the axis to a two-dimensional distributed pattern across the cathode surface. By using asymmetric voltage control of anode segments, ions are deflected to strike different radial positions on the cathode, effectively adding a spatial distribution dimension to the impact pattern and reducing localized wear

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design triples the life of the cathode surface and the ion pump system by distributing the ion impact, preventing premature failure and maintaining vacuum integrity.

Implementation Method 1

The plurality of deflection plates may be configured to steer a trajectory of an accelerated ion off the mechanical center axis of the anode tube

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

The ion pump achieves vacuum by ionizing molecules that drift into a cylindrical anode, and then driving them into a cathode surface with an electric field

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

The ion pump achieves vacuum by ionizing molecules that drift into a cylindrical anode, and then driving them into a cathode surface with an electric field

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

The position of the axial center axis is configured to change a local electric field and the trajectory of accelerated ions over time

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS11742191B2System and method for enhanced ion pump lifespan
Publication Date: 2023.08.29 HAMILTON SUNDSTRAND CORP
  • US11742191B2 patent drawing
  • US11742191B2 patent drawing
  • US11742191B2 patent drawing

AI summary

Within an ion pump, accelerated ions leave the center portion of an anode tube due to the anode tube symmetry and the generally symmetrical electric fields present. The apparent symmetry within the anode tube may be altered by making the anode tube longitudinally segmented and applying independent voltages to each segment. The voltages on two adjacent segments may be time varying at different rates to achieve a rasterizing process.