Segmented Rope Climbing Robot Obstacle Surmounting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing rope climbing robots in narrow and deep environments are prone to failure, disrupting wireless sensor monitoring networks, and when multiple robots fail, the entire network can break down, posing a threat to production and safety.

Innovation Solution

A rope climbing robot capable of overturning, featuring a shell segmented for obstacle surmounting, equipped with a drive module and guide module, and utilizing memory alloy torsion springs and magnetic wheels for autonomous movement and repair, allowing it to navigate and repair faulty robots on the steel wire rope.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple rope climbing robots are arranged on the steel wire rope to form a wireless sensor monitoring network, then the monitoring coverage is improved, but the risk of network breakdown increases when robots fail

Engineering Contradiction:
Improvemonitoring network reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-service mechanism where functional robots automatically detect, navigate to, and repair failed robots without external intervention. The robot body includes a repair mechanism that can autonomously restore failed robots to operational status, eliminating the need for complex external control systems to manage repairs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces dynamic reconfiguration capability where the monitoring network can automatically adjust its topology and functionality when robots fail. Functional robots dynamically take over monitoring responsibilities and repair functions, allowing the network to maintain reliability despite individual failures.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the robot body is segmented into multiple shell segments, then the obstacle surmounting capability is improved, but the device complexity increases

Engineering Contradiction:
Improveobstacle surmounting capabilityVSAvoidshell structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robot body is divided into multiple separable shell segments that can be independently opened and closed. This segmentation allows the robot to expand its width to surmount obstacles like failed robots on the wire rope, then return to its compact form for normal climbing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shell segments are designed to nest within each other when closed, creating a compact configuration for normal operations. When obstacle surmounting is needed, the segments unfold and expand outward, providing the necessary width without requiring a completely separate mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Extent of automation

If the robot is equipped with shell opening mechanism and segmented shell, then the autonomous repair capability is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improveautonomous repair capabilityVSAvoidoperation simplicity
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The robot incorporates sensors and control systems that provide feedback about the operational status of other robots on the wire rope. When a failure is detected, the system automatically initiates navigation and repair sequences, reducing the need for manual operation while maintaining system simplicity through automated decision-making.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an automated control system that acts as an intermediary between the robot's physical components and the repair decision-making process. This intermediary coordinates the complex sequence of shell opening, navigation, and repair actions, making the overall system easier to operate despite the complexity of individual components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables autonomous network troubleshooting and all-weather monitoring, with enhanced inspection efficiency and load capacity, allowing the robot to surmount obstacles and maintain network integrity.

Implementation Method 1

Each first shell opening mechanism includes a shell opening mounting platform and a memory alloy torsion spring

Methodology Applied
Scientific EffectMemory alloy torsion spring: Shape Memory Alloy

Implementation Method 2

Each first shell opening mechanism includes a shell opening mounting platform and a memory alloy torsion spring

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Implementation Method 3

A rope climbing robot capable of overturning, featuring a shell segmented for obstacle surmounting, equipped with a drive module and guide module, and utilizing memory alloy torsion springs and magnetic wheels for autonomous movement

Methodology Applied
Scientific EffectMagnetic wheel: Magnetism

Data Source

PatentUS11155275B2Rope climbing robot capable of surmounting obstacle and obstacle surmounting method thereof
Publication Date: 2021.10.26 CHINA UNIV OF MINING & TECH
  • US11155275B2 patent drawing
  • US11155275B2 patent drawing
  • US11155275B2 patent drawing

AI summary

Disclosed in the present invention are a rope climbing robot capable of surmounting an obstacle and an obstacle surmounting method thereof. The rope climbing robot includes a robot body. The robot body includes a shell, a drive module and a guide module. The shell is longitudinally cut into an even number of shell segments, and is laterally cut into a corresponding drive housing segment and a corresponding guide housing segment according to mounting positions of the drive module and the guide module in the shell. There is at least one guide module and at least one guide housing segment, and a shell opening mechanism is further mounted in the shell. The shell opening mechanism includes a first shell opening mechanism configured to open/close the guide housing segment and a second shell opening mechanism configured to open/close the drive housing segment.