Power Converter with Segmented Switching Stages for Ripple Reduction

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Solution Overview

Problem

Conventional power converters with high gain suffer from significant output voltage ripple and require large output capacitance, particularly in cascade connections.

Innovation Solution

The power converter design incorporates a cascade connection of A-type and B-type switching power stage circuits with interleaving and phase-shift control, utilizing energy storage elements and magnetic elements to achieve high gain while minimizing output capacitance and stabilizing output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional high gain power converters use cascade connection, then power conversion gain is improved, but output voltage ripple increases and output capacitance requirement increases

Engineering Contradiction:
Improvepower conversion gainVSAvoidoutput voltage ripple
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The power converter is divided into multiple switching power stage circuits (first, second, third, fourth stages) that operate in sequence. Each stage processes the voltage independently, allowing the overall system to achieve high gain while each individual stage operates at lower stress levels, reducing output voltage ripple and capacitance requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The switching power stage circuits operate with periodic switching actions at different duty cycles. The first and second switching stages operate with different duty cycles, creating a periodic pattern that smooths output voltage and reduces ripple through interleaved switching operations.

Inventive Principle:
Principle #19Periodic action

2Power

If conventional high gain power converters use cascade connection, then power conversion gain is improved, but output capacitance requirement increases

Engineering Contradiction:
Improvepower conversion gainVSAvoidoutput capacitance
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The cascade connection is segmented into four distinct switching power stages rather than using fewer high-gain stages. This segmentation distributes the voltage multiplication across multiple lower-gain stages, allowing each stage to use smaller energy storage elements and reducing the total output capacitance requirement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The duty cycles of the switching power stages are optimized and adjusted to achieve the desired output voltage with minimal capacitance. By changing the operating parameters (duty cycles) of each stage, the system achieves high gain while minimizing the energy storage requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a power converter with high gain, adjustable stabilized output voltage, reduced output capacitance, and simplified control, effectively addressing the issues of voltage ripple and capacitance requirements.

Implementation Method 1

N A-type switching power stage circuits, each having a first energy storage element... one B-type switching power stage circuit... N second energy storage elements

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11444534B2Power converter with a plurality of switching power stage circuits
Publication Date: 2022.09.13 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11444534B2 patent drawing
  • US11444534B2 patent drawing
  • US11444534B2 patent drawing

AI summary

A power converter can include: first and second terminals; N A-type switching power stage circuits, each having a first energy storage element, where N is a positive integer, a first terminal of a first A-type switching power stage circuit in the N A-type switching power stage circuits is coupled to the first terminal of the power converter, and a second terminal of each of the N A-type switching power stage circuits is coupled to the second terminal of the power converter; one B-type switching power stage circuit; and N second energy storage elements, each being coupled to one of the N A-type switching power stage circuits, and the B-type switching power stage circuit is coupled between a terminal of one of the N second energy storage elements corresponding to the B-type switching power stage circuit and the second terminal of the power converter.