Selector Fork Actuating Device for Engine Changeover Valves

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Solution Overview

Problem

Existing actuating devices for changeover valves in internal combustion engines with adjustable compression ratios are complex and lack reliable actuation mechanisms.

Innovation Solution

The actuating device employs selector forks secured on a common support structure with a guide element, utilizing a return element like a spring to move between selection positions, allowing for simple and reliable actuation of changeover valves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing actuating devices for changeover valves are used, then the compression ratio can be adjusted, but the device complexity increases and reliability decreases

Engineering Contradiction:
Improvereliability of changeover valve actuationVSAvoidcomplexity of actuating device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple selector forks that were previously separate and independent are merged into a single common selector fork structure. This unified fork is actuated by a single actuator through a common guide element, reducing the number of independent components while maintaining the ability to control multiple changeover valves. The merging of previously separate actuation mechanisms into one integrated system directly reduces device complexity while improving reliability through fewer potential failure points.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common guide element serves multiple functions: it guides the common selector fork, ensures synchronized movement of all selector fork elements, and provides a unified actuation path for controlling multiple changeover valves. This multi-functional component replaces what would otherwise require multiple separate guide structures, actuators, and mounting arrangements, thereby reducing overall system complexity while maintaining reliable actuation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple separate actuating mechanisms are used for each changeover valve, then each valve can be controlled independently, but the device complexity and number of components increases

Engineering Contradiction:
Improveease of changeover valve actuationVSAvoidnumber of actuating components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple individual selector forks into one common selector fork structure with multiple tines or arms, each engaging with a respective changeover valve. This single integrated fork is actuated by one actuator moving along a common guide element, replacing what would otherwise require multiple separate actuators, guide elements, and mounting structures. The merging maintains independent valve control capability while dramatically reducing the total number of components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common selector fork is segmented into multiple functional elements or tines, each responsible for actuating a specific changeover valve. This segmentation allows independent control of each valve through the unified structure, maintaining operational independence while using a shared actuation mechanism. The segmented design enables one actuator to control multiple valves through the different segments of the common fork.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the actuation process, ensuring reliable operation of changeover valves by using a common return element to automatically return selector forks to their initial position, reducing energy requirements and maintaining a defined selection position.

Implementation Method 1

The restoring force of the return element moves the selector forks automatically in the direction of the first selection position

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS9810162B2Actuating device for changeover valves of an internal combustion engine and internal combustion engine
Publication Date: 2017.11.07 DR ING H C F PORSCHE AG
  • US9810162B2 patent drawing
  • US9810162B2 patent drawing
  • US9810162B2 patent drawing

AI summary

An actuating device (11) is provided for changeover valves (10) of an internal combustion engine having an adjustable compression ratio. Each changeover valve (10) is used to control a hydraulic oil flow in hydraulic chambers of an eccentric adjusting device of a respective connecting rod (1) of the internal combustion engine. Each changeover valve (10) has a pick-off element (12) that can be actuated by the actuating device (11). The actuating device (11) has a selector fork (13) for each changeover valve (10) and hence for each pick-off element (12) to be actuated. The selector forks are secured on a support structure (14) and can be moved from a first selection position into a second selection position against the restoring force of a return element (22), and wherein the restoring force of the return element (22) moves the selector forks (13) automatically in the direction of the first selection position.