Self-Assembled Quantum Dot Structure for Nanometer-Scale Position Control

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Solution Overview

Problem

Existing methods for forming semiconductor quantum dots fail to efficiently form semiconductor quantum dots fail to efficiently form semiconductor quantum dots fail to efficiently form semiconductor quantum dots fail to efficiently form semiconductor quantum semiconductor quantum semiconductor semiconductor semiconductor semiconductor semiconductor semiconductor quantum dots.

Innovation Solution

A method of fabricating a quantum-dot structure through self-assembly, involving the formation of a semiconductor material layer on a substrate, followed by oxidizing a portion to create an insulating layer and diffusing semiconductor material into it to form quantum dots, allowing precise control over their size and position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If top-down lithography method is used to form quantum dots, then device fabrication is straightforward, but minimum device size is limited by lithography resolution

Engineering Contradiction:
Improvefabrication straightforwardnessVSAvoidminimum device size
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent inverts the conventional top-down approach by using a bottom-up self-assembly method. Instead of patterning quantum dots directly through lithography, the invention forms quantum dots through controlled oxidation and diffusion processes that naturally assemble atoms into quantum dot structures, thereby achieving nanometer-scale precision without being limited by lithography resolution

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent employs self-assembly mechanisms where quantum dots form automatically through controlled oxidation of semiconductor layers and subsequent diffusion processes. The system uses thermodynamic driving forces and material property differences to self-organize into quantum dot structures, eliminating the need for direct lithographic patterning and enabling precise size control at the nanometer scale

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If bottom-up chemical synthesis method is used to form quantum dots, then quantum dots of few nanometer size can be formed, but random distribution in solution makes device integration difficult

Engineering Contradiction:
Improvequantum dot sizeVSAvoiddevice integration
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent segments the quantum dot formation process into distinct stages: initial oxidation to form insulating layers, controlled diffusion to create quantum dots, and selective positioning within semiconductor structures. This segmentation allows quantum dots to be formed with precise size control while simultaneously enabling their integration into specific device locations, resolving the contradiction between size precision and integration ease

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces controlled oxidation as an intermediary process that transforms semiconductor material into insulating layers, which then serve as templates for quantum dot formation. This intermediary step enables precise spatial and size control of quantum dots, allowing them to be positioned deterministically for device integration rather than remaining randomly distributed

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If conventional quantum dot forming methods are used, then quantum dots can be formed, but uniform adjustment of positions and size is difficult

Engineering Contradiction:
Improvequantum dot formationVSAvoidposition and size uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent systematically changes key process parameters including oxidation temperature, oxidation time, diffusion temperature, and diffusion time to precisely control quantum dot size and position. By adjusting these parameters, the invention achieves uniform quantum dots with controlled dimensions and spatial distribution, resolving the contradiction between quantity of quantum dots formed and their position/size uniformity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality control by creating regions with different oxidation and diffusion conditions to achieve desired quantum dot characteristics in specific locations. The method enables different areas of the semiconductor structure to have quantum dots with tailored sizes and densities, achieving both high quantity and uniformity through localized process optimization

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the formation of quantum dots with nanometer-scale precision, suitable for ultra-low power and large-scale integration nano devices, and semiconductor devices.

Implementation Method 1

forming an insulating layer from a portion of the semiconductor material layer by oxidizing the semiconductor material layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

forming quantum dots which are located in the insulating layer and are made of a semiconductor material by diffusing the semiconductor material into the insulating layer by annealing

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

diffusing the semiconductor material into the insulating layer by annealing

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 4

A quantum confinement effect which is a phenomenon emerging as excitons are confined in all directions because a size of semiconductor quantum dots is smaller than an intrinsic exciton Bohr radius of a material

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentUS20250368892A1Method of fabricating quantum-dot structure through self-assembly and quantum-dot structure
Publication Date: 2025.12.04 POSTECH ACADEMY INDUSTRY FOUNDATION
  • US20250368892A1 patent drawing
  • US20250368892A1 patent drawing
  • US20250368892A1 patent drawing

AI summary

A method of fabricating a quantum-dot structure includes the steps of preparing a semiconductor material layer formed on a substrate; forming an insulating layer from a portion of the semiconductor material layer by oxidizing the semiconductor material layer; and forming quantum dots which are located in the insulating layer and are made of a semiconductor material by diffusing the semiconductor material into the insulating layer by annealing. According to the method of fabricating the quantum-dot structure, it is possible to form the quantum dots made of the semiconductor material from the substrate through self-assembly. According to the method of fabricating the quantum-dot structure, it is possible to form quantum dots and a tunneling structure thereof through self-assembly, and it is possible to fabricate devices such as a single electron transistor based on quantum dots, using processes of existing silicon (Si)-based devices.