Self-Cleaning Optical Housing for Underwater Biofouling

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Solution Overview

Problem

Underwater optical systems face significant biofouling issues, which existing methods like copper coatings and nanostructured surfaces either prove toxic or require costly recoating, limiting their effectiveness for long-term ocean monitoring.

Innovation Solution

A self-cleaning optical housing arrangement featuring a cylindrical shell, rotating shaft, motor, and magnetically interacting cylindrical shell elements, where a cleaning pad sweeps across the outer surface to remove biofouling, ensuring continuous operation without toxic materials or expensive recoating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If copper material is added to avoid biofouling, then biofouling is limited for a limited time, but copper is potentially toxic and prohibited in many situations

Engineering Contradiction:
Improvebiofouling resistanceVSAvoidtoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces chemical anti-biofouling methods (copper coatings) with a mechanical cleaning system consisting of a rotating shaft, motor, and cleaning pad that physically removes biofouling from the optical window surface, eliminating toxicity concerns while maintaining reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cleaning system is designed to automatically clean the optical window during operation through the rotation of the shaft and cleaning pad, allowing the system to maintain itself without external intervention or toxic substances

Inventive Principle:
Principle #25Self-service

2Reliability

If nanostructured surface is used on optical windows, then biofouling is avoided initially, but tear removes the nanostructures over time requiring expensive or impossible recoating

Engineering Contradiction:
Improvebiofouling resistanceVSAvoidcoating durability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent transitions from a static nanostructured coating to a dynamic mechanical cleaning system where the rotating cleaning pad continuously removes biofouling, providing lasting protection without the durability limitations of fixed coatings

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-maintenance through automatic cleaning during operation, eliminating the need for external recoating operations that are expensive or impossible for many optical systems

Inventive Principle:
Principle #25Self-service

3Duration of action of stationary object

If a mechanical cleaning system is implemented, then continuous operation without toxic materials or recoating is achieved, but device complexity increases with additional components

Engineering Contradiction:
Improveoperational continuityVSAvoidsystem structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The rotating shaft serves multiple functions: it drives the cleaning pad against the optical window, rotates the second cylindrical shell element, and can potentially drive other cleaning or monitoring components, reducing overall system complexity through functional integration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the cleaning mechanism with the housing structure itself, where the cleaning pad is integrated between the first and second cylindrical shell elements, and the magnetic interaction system is embedded within the existing mechanical framework

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces biofouling on underwater optical installations, maintaining system performance and extending operational periods without the need for toxic substances or frequent recoating, thus enhancing the reliability of ocean monitoring systems.

Implementation Method 1

the shaft magnet and the cylinder magnet are arranged in order to magnetically interact such that a rotation of the shaft causes the shaft magnet to exert a force on the cylinder magnet that further causes the second cylindrical shell element to rotate with the shaft

Methodology Applied
Scientific EffectMagnetic interaction: Magnetism

Data Source

PatentUS11642702B2Self-cleaning optical housing arrangement
Publication Date: 2023.05.09 SUBMERGED AS
  • US11642702B2 patent drawing
  • US11642702B2 patent drawing
  • US11642702B2 patent drawing

AI summary

The invention relates to a self-cleaning optical housing arrangement comprising a first cylindrical shell, a shaft, a motor, a second cylindrical shell, a cleaning pad, a shaft magnet and a cylinder magnet. The shaft magnet and the cylinder magnet are arranged in order to magnetically interact such that a rotation of the shaft causes the shaft magnet to exert a force on the cylinder magnet causing the second cylindrical shell to rotate with the shaft. The cleaning pad will upon rotation of the shaft and the second cylindrical shell, sweep across and thereby clean at least a part of an outer surface of the first cylindrical shell.