Multi-Detector SEM Signal Correction for Artifact-Free Imaging

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Solution Overview

Problem

Multi-beam SEMs face challenges in accurately measuring the intensity of signal electron beams due to spreading and mixing issues when detected by multiple detectors, often resulting in artifacts in the SEM image.

Innovation Solution

A charged particle beam device equipped with a control system that measures and corrects the intensity distribution of signal electron beams using a correction matrix, ensuring each beam is accurately detected and separated by multiple detectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple detectors are used to detect signal electron beams, then detection coverage is improved, but measurement precision deteriorates due to beam spreading and mixing across detectors

Engineering Contradiction:
Improvedetection coverageVSAvoidintensity measurement precision
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The detection area is segmented into multiple detectors, with each detector responsible for detecting signal electron beams from specific primary beam irradiation positions. This segmentation allows simultaneous wide-area detection while maintaining precise intensity measurement for each region, resolving the contradiction between detection coverage and measurement precision.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If signal electron beams are detected by multiple detectors, then detection capability is improved, but image accuracy deteriorates due to artifacts from beam mixing

Engineering Contradiction:
Improvedetection capabilityVSAvoidimage accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system receives detection results from multiple detectors and performs coordinate transformation and image synthesis with feedback mechanisms. This ensures that signal electron beams detected by different detectors are correctly mapped to their corresponding primary beam irradiation positions, preventing artifacts and maintaining image accuracy while utilizing the enhanced detection capability of multiple detectors.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If intensity distribution is measured without correction, then measurement process is simpler, but manufacturing precision deteriorates due to inaccurate intensity data

Engineering Contradiction:
Improvemeasurement process simplicityVSAvoidintensity distribution accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The control system performs preliminary coordinate transformation and intensity distribution correction based on the geometric relationships between detectors and primary beam irradiation positions before image synthesis. This preliminary action ensures accurate intensity distribution data is obtained without complicating the overall measurement process, resolving the contradiction between process simplicity and measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the generation of more accurate SEM images by correcting intensity distributions, preventing artifacts and improving image quality.

Implementation Method 1

a plurality of detectors configured to detect one or more signal charged particle beams caused by irradiation on a sample with one or more primary charged particle beams

Methodology Applied
Scientific EffectElectron beam detection: Photoelectric Effect

Data Source

PatentUS12125667B2Charged particle beam device
Publication Date: 2024.10.22 HITACHI HIGH TECH CORP
  • US12125667B2 patent drawing
  • US12125667B2 patent drawing
  • US12125667B2 patent drawing

AI summary

A charged particle beam device includes a plurality of detectors configured to detect one or more signal charged particle beams caused by irradiation on a sample with one or more primary charged particle beams, and a control system. The control system is configured to measure an intensity distribution of the one or more signal charged particle beams detected by the plurality of detectors, and correct the intensity distribution by using a correction function. The control system is configured to generate an image based on the corrected intensity distribution.