Semiconductor Wiring Contact Structure Against Etching and Oxidation

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Solution Overview

Problem

Conventional contact structures for semiconductor devices face conduction failures due to etching issues during cleaning processes, leading to instability and reliability concerns in the connection between different conductive layers.

Innovation Solution

A wiring structure with a specific configuration involving a first conductive layer, a second oxide semiconductor layer, and a first insulating layer, where a gap is arranged between the conductive layer and the insulating layer, surrounded by the oxide semiconductor layer, ensuring stable contact between the conductive layers through a carefully designed opening in the insulating layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a contact structure is formed with an opening in the insulating layer to connect conductive layers, then conduction between layers is enabled, but the exposed conductive layer may be etched during cleaning processes causing conduction failure

Engineering Contradiction:
Improveconduction stabilityVSAvoidetching damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An oxide semiconductor layer is introduced as an intermediary between the first conductive layer and the first insulating layer. This intermediary layer protects the conductive layer from etching damage during cleaning processes while maintaining electrical conduction through the contact structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The oxide semiconductor layer is formed in advance before the cleaning process that may cause etching. This preliminary protective layer prevents direct exposure of the conductive layer to etching chemicals, thereby preventing conduction failure before it can occur.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the conductive layer is exposed from the insulating layer to ensure contact, then conduction is established, but oxidation of the conductive layer may occur leading to contact resistance increase

Engineering Contradiction:
Improvecontact reliabilityVSAvoidoxidation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The oxide semiconductor layer serves as a protective intermediary that prevents oxidation of the conductive layer while allowing electrical contact. It acts as a barrier against oxygen exposure during subsequent processing steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The oxide semiconductor layer creates an inert environment for the underlying conductive layer, protecting it from oxidation by preventing direct contact with oxygen-containing atmospheres during processing.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Reliability

If a gap is arranged between the conductive layer and insulating layer surrounded by oxide semiconductor layer, then protection from etching and oxidation is achieved, but the structure complexity increases

Engineering Contradiction:
Improveconduction stabilityVSAvoidwiring structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The oxide semiconductor layer performs multiple functions simultaneously: it provides electrical conduction, protects against etching damage, prevents oxidation, and defines the gap structure. This multi-functionality reduces the need for additional separate protective layers or structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The conductive, protective, and gap-defining functions are merged into a single oxide semiconductor layer structure, rather than requiring separate layers for each function. This integration simplifies the overall wiring structure despite the added protection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12170288B2Semiconductor device
Publication Date: 2024.12.17 MAGNOLIA WHITE CORP
  • US12170288B2 patent drawing
  • US12170288B2 patent drawing
  • US12170288B2 patent drawing

AI summary

A wiring structure includes a structure body including a pattern, a first conductive layer above the structure body, the first conductive layer having a shape, the shape crossing an edge of a pattern of the structure body and reflecting a step of the edge of the pattern of the structure body, a first insulating layer above the first conductive layer, the first insulating layer having a first opening overlapping the edge of the pattern of the structure body in a plane view, and r is arranged with a second opening in a region overlapping the semiconductor layer in a plane view, a second conductive layer in the first opening, the second conductive layer being connected to the first conductive layer.