Semiconductor Edge Passivation Layer for Oxidation Resistance

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Solution Overview

Problem

Existing semiconductor components face challenges in maintaining long-term stability due to changes in passivation layer properties caused by material ambient influences, leading to potential electrical breakdowns and oxidation issues.

Innovation Solution

A semiconductor component arrangement with a passivation layer region formed using a chemically inert covering layer and an oxide layer to protect against oxidation, combined with a silicon-doped amorphous carbon layer or DLC layer, which is resistant to etching and corrosion, and optionally supplemented with a silicon nitride layer for enhanced moisture blocking and redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a passivation layer region is formed in the edge region of the semiconductor material region, then electrical breakdown prevention is improved, but the passivation properties deteriorate due to material ambient influences and oxidation

Engineering Contradiction:
Improveelectrical breakdown preventionVSAvoidpassivation layer stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining multiple passivation layers with different properties: a first passivation layer (e.g., silicon oxide) providing good electrical insulation and breakdown prevention, and a second passivation layer (e.g., silicon nitride) providing superior chemical inertness and oxidation resistance. This composite structure resolves the contradiction by leveraging the strengths of each material to achieve both electrical reliability and compositional stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a chemically inert environment for the passivation layer by using materials with high resistance to material ambient influences. The second passivation layer, being chemically inert, protects the first passivation layer from oxidation and chemical degradation, thereby maintaining passivation properties under various ambient conditions while preserving electrical breakdown prevention capabilities.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Stability of the object's composition

If a covering layer resistant to etching and chemically inert is used, then passivation property stability is improved, but device complexity increases

Engineering Contradiction:
Improvepassivation layer stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent optimizes the parameters of the passivation layer structure by carefully controlling the thickness of each layer. The first passivation layer has a thickness of 50-200 nm for adequate electrical insulation, while the second passivation layer has a thickness of 20-100 nm for sufficient chemical protection. These parameter optimizations ensure that the multi-layer structure provides enhanced stability without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If an oxide layer region is provided for oxidation protection, then long-term stability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelong-term stabilityVSAvoidoxide layer formation precision
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The patent implements preliminary action by forming the oxide layer region before subsequent processing steps. The oxide layer is grown or deposited on the semiconductor material region prior to forming the passivation layers, ensuring that oxidation protection is established in advance. This preliminary formation of the oxide layer simplifies subsequent manufacturing steps and reduces precision requirements for later processes.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides robust and electrochemically resistant surface passivation, ensuring long-term stability and preventing premature breakdowns by shielding extraneous charges and maintaining effective blocking stability under various operating conditions.

Implementation Method 1

an oxide layer region is provided as a protection against oxidation on the surface region of the semiconductor material region in the edge region

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Implementation Method 2

a silicon-doped amorphous carbon layer or DLC layer, which is resistant to etching and corrosion

Methodology Applied
Scientific EffectChemical inertness:

Implementation Method 3

the passivation layer region serves for realizing a desired field distribution at the edge of the semiconductor component arrangement, in order e.g., to prevent premature electrical breakdowns

Methodology Applied
Scientific EffectElectrical shielding: Electrostatics

Data Source

PatentUS8975721B2Integrated circuit having an edge passivation and oxidation resistant layer and method
Publication Date: 2015.03.10 INFINEON TECH AUSTRIA AG
  • US8975721B2 patent drawing
  • US8975721B2 patent drawing
  • US8975721B2 patent drawing

AI summary

An integrated circuit having a semiconductor component arrangement and production method is provided. The integrated circuit includes a semiconductor material region having a surface region and being laterally subdivided into a central region and into an edge region. The integrated circuit includes a passivation layer region, an oxide layer, and a VLD zone. The passivation layer region is formed on the surface region in the edge region and is configured to realize a field distribution at the edge of the semiconductor component arrangement. The oxide layer region is provided as a protection against oxidation on and in direct contact with the surface region of the semiconductor material region in the edge region. The oxide layer region or a part of the oxide layer region is formed in direct contact with a channel stopper region formed in the edge region.