Semiconductor Package Frame Current Path Layout

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Solution Overview

Problem

Existing semiconductor devices face limitations in layout flexibility and assembly ease due to interference between main current paths and wiring elements, requiring external connection members for circuit connection.

Innovation Solution

A semiconductor package design that includes a conductor substrate, semiconductor elements, a wiring element, a frame, and terminal blocks, where the frame serves as the main current path and is exposed from the sealing material, reducing interference and eliminating the need for external connection members, allowing for enhanced layout freedom and simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wiring element is provided at the center of the semiconductor device to connect control terminals, then electrical connection is achieved, but the main current path and wiring element interfere with each other, limiting layout freedom

Engineering Contradiction:
Improveelectrical connectionVSAvoidlayout freedom
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent separates the main current path (frame) and control wiring into different spatial dimensions by exposing them from opposite surfaces of the sealing material. The frame is exposed from the first surface while wiring elements connect to the second surface, eliminating interference and enabling independent routing in three-dimensional space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If external connection members such as wire bonding or lead frames are used to connect source electrode to external circuit, then electrical connection is achieved, but device complexity increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidconnection member requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the frame structure with the main current path function, where the frame itself serves as the electrical connection element. This integration eliminates the need for separate external connection members like wire bonds or lead frames, simplifying the overall device structure while maintaining reliable electrical connection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame performs dual functions: providing structural support and serving as the main current path for electrical connection. This self-service approach eliminates the need for additional dedicated connection members, reducing device complexity while ensuring reliable electrical connectivity.

Inventive Principle:
Principle #25Self-service

3Reliability

If separate connection members are required for main current path and control terminal connection, then electrical connection is achieved, but assembly ease is reduced

Engineering Contradiction:
Improveelectrical connectionVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the frame structure with the main current path function, creating an integrated component that requires no separate connection members. This merger significantly simplifies the assembly process while ensuring reliable electrical connection between the source electrode and external circuits.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11508698B2Semiconductor package and semiconductor device
Publication Date: 2022.11.22 MITSUBISHI ELECTRIC CORP
  • US11508698B2 patent drawing
  • US11508698B2 patent drawing
  • US11508698B2 patent drawing

AI summary

Each of a plurality of semiconductor elements included in a semiconductor package includes a front-surface electrode being provided on a semiconductor substrate on a side opposite to a conductor substrate, a back-surface electrode being joined to the conductor substrate, a control pad configured to control current flowing between the front-surface electrode and the back-surface electrode, a frame being electrically connected to the front-surface electrode, a portion of the frame being exposed from a surface of a sealing material from which a lower surface of the conductor substrate is exposed, and a plurality of terminal blocks being electrically connected to a plurality of first pads, a portion of the plurality of terminal blocks being exposed from a surface of the sealing material, the surface being provided on a side opposite to the surface of the sealing material from which the lower surface of the conductor substrate is exposed.