Semiconductor Device Integrating High-Resistance Element for Voltage Detection

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Solution Overview

Problem

Conventional switching power supplies require external high-breakdown voltage and high-resistance elements, increasing component costs and assembly complexity, while also being difficult to miniaturize due to the need for these elements to detect input voltage effectively.

Innovation Solution

A semiconductor device with a very resistive element integrated into the semiconductor substrate, featuring a high breakdown voltage and high electrical resistance, which is used in conjunction with field effect transistors and resistors to form a control IC that reduces the need for external components, thereby simplifying the power supply system and reducing size and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external high-breakdown voltage and high-resistance elements are used for voltage detection, then voltage detection accuracy is improved, but component count and assembly complexity increase

Engineering Contradiction:
Improvevoltage detection accuracyVSAvoidassembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates the high-breakdown voltage and high-resistance elements directly into the semiconductor substrate, merging previously external discrete components with the control IC. This integration eliminates the need for separate external high-voltage resistors and simplifies assembly while maintaining voltage detection accuracy through on-chip implementation.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If external high-breakdown voltage and high-resistance elements are used, then voltage detection capability is improved, but device size increases

Engineering Contradiction:
Improvevoltage detection capabilityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

By integrating the voltage detection elements directly into the semiconductor substrate, the patent consolidates multiple functions (control IC, high-voltage detection, high-resistance elements) into a single integrated device, thereby reducing the overall device size compared to using separate external components.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If external high-breakdown voltage elements are used, then reliability is improved, but component count increases

Engineering Contradiction:
ImprovereliabilityVSAvoidcomponent count
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The integration of high-breakdown voltage elements and high-resistance elements into the semiconductor substrate reduces the total component count by eliminating external discrete components. This merger maintains reliability through on-chip integration while simplifying the overall system architecture.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If discrete high-resistance elements are used for voltage division, then voltage detection accuracy is improved, but manufacturing cost increases

Engineering Contradiction:
Improvevoltage detection accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By integrating the high-resistance voltage division elements directly into the semiconductor substrate, the patent eliminates the need for external discrete high-voltage resistors. This integration reduces manufacturing cost through simplified assembly processes and fewer external components while maintaining voltage detection accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of a high-breakdown voltage and high-resistance very resistive element within the semiconductor device allows for a compact and cost-effective switching power supply with improved voltage detection accuracy, reducing component counts and assembly complexity.

Implementation Method 1

a very resistive element exhibiting a high breakdown voltage and high electrical resistance

Methodology Applied
Scientific EffectBreakdown voltage: Avalanche Breakdown

Data Source

PatentUS8860145B2Semiconductor device, integrated circuit including the semiconductor device, control IC for switching power supply and the switching power supply
Publication Date: 2014.10.14 FUJI ELECTRIC CO LTD
  • US8860145B2 patent drawing
  • US8860145B2 patent drawing
  • US8860145B2 patent drawing

AI summary

A semiconductor device incorporates a resistor on a structure that uses diffusion layers for sustaining the breakdown voltage thereof to realizes a very resistive element that exhibits a high breakdown voltage and high electrical resistance, includes a spiral very resistive element buried in an interlayer insulator film. A first end of the very resistive element is connected to a drain electrode wiring and the second end of the very resistive element is grounded. An intermediate point of the very resistive element is connected to ae voltage comparator of a control IC. The semiconductor device according to the invention facilitates reducing the components parts costs, assembly costs and size of a switching power supply that includes a very resistive element.