Non-destructive Semiconductor Junction Layout via Laser Scanning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current reverse engineering methods for semiconductor integrated circuits are invasive and destructive, requiring the de-layering of devices to analyze their inner workings, which is costly, complicated, and not suitable for complex modern chips.

Innovation Solution

A non-destructive method involving the application of an electrical stimulus and irradiation with external sources to induce electron-hole pairs in semiconductor junctions, allowing for the determination of junction layouts and inference of functional cells and connectivity without physically disassembling the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If de-layering is used to analyze semiconductor device structure, then structural information is obtained, but the device is destroyed and significant effort and equipment are required

Engineering Contradiction:
Improvestructural informationVSAvoiddevice integrity
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent replaces mechanical de-layering with electrical measurement techniques. By applying electrical stimuli and measuring responses, the system obtains structural and functional information without physical disassembly, thus preserving device integrity while achieving reverse engineering goals

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary measurement system that uses electrical stimuli and response analysis as a mediator between the investigator and the device structure. This intermediary approach allows information extraction without direct physical contact or destruction of the device layers

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If full circuit extraction is performed to obtain complete schematic, then detailed circuit information is obtained, but the process is costly, complicated and destructive

Engineering Contradiction:
Improvecircuit schematic informationVSAvoidextraction process complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts only the essential functional information needed for reverse engineering purposes rather than performing complete circuit extraction. By focusing on obtaining netlist information and functional connectivity through electrical measurements, it avoids the complexity and cost of full manual circuit extraction while still achieving the primary reverse engineering objectives

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies partial action by performing measurements on a subset of device behaviors and responses rather than attempting to characterize every aspect of the circuit. This selective approach obtains sufficient information for reverse engineering without the exhaustive effort of complete circuit extraction

Inventive Principle:
Principle #16Partial or excessive action

3Manufacturing precision

If de-layering is performed to maintain surface planarity, then accurate layer analysis is achieved, but multiple recipes and methods are required increasing complexity

Engineering Contradiction:
Improvesurface planarityVSAvoidde-layering process simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the complex mechanical and chemical de-layering processes with electrical measurement techniques. By using electrical stimuli and response analysis, it achieves layer and junction information extraction without requiring surface planarity maintenance or multiple specialized removal recipes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the non-destructive analysis of semiconductor devices, maintaining their operational state and providing detailed insights into functional cells and interconnectivity, facilitating a more efficient and cost-effective reverse engineering process.

Implementation Method 1

irradiating a surface of the semiconductor device by an external source capable of inducing electron-hole pairs in semiconductor junctions of the semiconductor device resulting in observable electric current

Methodology Applied
Scientific EffectElectron-hole pair induction: Photoelectric Effect

Data Source

PatentEP2439549B1Non-destructive determination of functionality of an unknown semiconductor device
Publication Date: 2017.10.11 RAYTHEON CO
  • EP2439549B1 patent drawingFigure 1
  • EP2439549B1 patent drawingFigure 2
  • EP2439549B1 patent drawingFigure 3A~3B

AI summary

Processes and systems for use in reverse engineering integrated circuits determine functionality through analysis of junctions responding to external radiation. Semiconductor devices include a number of p-n junctions grouped according to interconnected functional cells. A surface of the semiconductor device is illuminated by radiation, e.g., by a laser or an electron beam, producing electron-hole pairs. Such pairs give rise to detectable currents that can be used to determine locations of irradiated junctions. By scanning a surface of the device in such a manner, a layout of at least some of the junctions can be obtained. The layout can be used to identify functional cells according to a lookup process. By selectively providing input test vectors to the device and repeating the scanning process, first level functional cells can be identified. A netlist of interconnected functional cells can thus be determined and expanded by repeating the process with different test vectors.