Semiconductor Layer Structure for Stable Light Emission Wavelength

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Solution Overview

Problem

Current semiconductor light-emitting devices face challenges in optimizing light emitting efficiency and wavelength stability due to limitations in the design and composition of their semiconductor layers, which affect their performance in various applications.

Innovation Solution

The semiconductor device incorporates a specific structure with a quaternary active region, ternary III-V semiconductor materials in the contact layer, and binary III-V semiconductor materials in the second semiconductor layer, along with an intermediate and transition layer, to enhance light emitting efficiency and wavelength stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional semiconductor layer structures are used, then device complexity is reduced, but light emitting efficiency and wavelength stability deteriorate

Engineering Contradiction:
Improvelight emitting efficiencyVSAvoidsemiconductor layer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The semiconductor device is divided into multiple functional layers including n-type semiconductor layer, active layer, p-type semiconductor layer, first cladding layer, and second cladding layer. Each layer is specifically designed to perform particular functions such as carrier injection, light generation, wavelength filtering, and electrical contact, thereby improving light emitting efficiency while managing complexity through functional segmentation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first cladding layer and second cladding layer act as intermediary structures between the active layer and external environment. These cladding layers with specific bandgap energies serve as wavelength filters to improve wavelength stability, while the p-type and n-type semiconductor layers serve as intermediaries for efficient carrier injection and extraction, resolving the contradiction between performance improvement and structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If simple semiconductor material composition is used, then ease of manufacture is improved, but wavelength stability deteriorates

Engineering Contradiction:
Improvewavelength stabilityVSAvoidmaterial composition
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs precise control of material composition parameters including indium content (0.03-0.25), aluminum content (0.05-0.30), and gallium content (0.65-0.90) in various layers. By optimizing these compositional parameters, the device achieves wavelength stability through controlled bandgap engineering while maintaining compatibility with conventional manufacturing processes for III-V semiconductor materials

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional contact layer structure is used, then device complexity is reduced, but electrical contact performance deteriorates

Engineering Contradiction:
Improveelectrical contact performanceVSAvoidcontact layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contact structure is designed with local quality optimization where specific regions have tailored properties. The n-type semiconductor layer provides high electron concentration for n-contact, while the p-type semiconductor layer provides high hole concentration for p-contact. The cladding layers have specific bandgaps optimized for their respective contact functions, achieving superior electrical contact performance through localized material property optimization

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves light emitting efficiency and wavelength stability, making the semiconductor device suitable for applications in illumination, medical care, display, communication, and sensing systems.

Implementation Method 1

The active region includes a quaternary semiconductor material, and the contact layer includes a ternary III-V semiconductor material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12136683B2Semiconductor device
Publication Date: 2024.11.05 ENNOSTAR CORP
  • US12136683B2 patent drawing
  • US12136683B2 patent drawing
  • US12136683B2 patent drawing

AI summary

A semiconductor device is provided, which includes an active structure, a first semiconductor layer, a second semiconductor layer, an intermediate layer, a transition layer and a contact layer. The active structure has two sides and includes an active region. The first semiconductor layer and the second semiconductor layer respectively located on the two sides of the active structure. The intermediate layer is located between the second semiconductor layer and the active structure. The transition layer is located on the second semiconductor layer. The contact layer is located on the transition layer.