Semiconductor Light Emitting Device Textured Surface Patterns

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Solution Overview

Problem

Current semiconductor light emitting devices face challenges in achieving high light extraction efficiency and reproducibility, particularly in the distribution and arrangement of light extraction patterns on their surfaces.

Innovation Solution

The semiconductor light emitting device incorporates a textured surface with regularly arranged patterns, transferred from a growth substrate, which includes a partition structure with windows containing wavelength converters to enhance light extraction and efficiency, and features a specific arrangement of patterns in light emitting and covered regions to optimize light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If light extraction patterns are arranged on the semiconductor laminate surface, then light extraction efficiency is improved, but manufacturing precision and reproducibility deteriorate due to difficulty in forming uniform patterns

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidpattern formation precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The semiconductor laminate surface is divided into multiple regions with different pattern types: first patterns (e.g., hemispherical bumps) in the light emitting region and second patterns (e.g., planar or differently shaped structures) in the covered region. This segmentation allows each region to be optimized independently for its specific function while maintaining overall manufacturing feasibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different surface patterns are applied to different regions of the semiconductor laminate based on local functional requirements. The light emitting region receives patterns optimized for light extraction, while the covered region receives patterns suited for its specific needs, achieving local optimization without compromising overall device performance

Inventive Principle:
Principle #3Local quality

2Loss of energy

If uniform light extraction patterns are formed across the entire surface, then light extraction efficiency is improved, but the device complexity increases due to additional manufacturing steps

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidpattern arrangement complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The surface patterns are segmented into at least two types corresponding to different functional regions. This segmentation enables simplified manufacturing by using different formation methods for different regions, reducing the overall process complexity while maintaining high light extraction efficiency in critical areas

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Complex light extraction patterns are applied only where necessary (in the light emitting region), while simpler or no patterns are used in the covered region. This partial application of complex structures reduces overall device complexity while achieving the required light extraction performance

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves light extraction efficiency and reproducibility by ensuring uniform and effective light distribution across the device's surface, addressing previous limitations in pattern formation and light emission.

Implementation Method 1

a wavelength converter in the window, the wavelength converter being configured to convert a wavelength of light emitted from the active layer

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Implementation Method 2

The semiconductor light emitting device incorporates a textured surface with regularly arranged patterns, transferred from a growth substrate, which includes a partition structure with windows containing wavelength converters to enhance light extraction and efficiency

Methodology Applied
Scientific EffectLight extraction: Scattering

Data Source

PatentUS11646398B2Semiconductor light emitting device
Publication Date: 2023.05.09 SAMSUNG ELECTRONICS CO LTD
  • US11646398B2 patent drawing
  • US11646398B2 patent drawing
  • US11646398B2 patent drawing

AI summary

A semiconductor light emitting device including a semiconductor laminate having first and second surfaces, the semiconductor laminate including first and second conductivity-type semiconductor layers, and an active layer between the semiconductor layers; a partition structure on the first surface, the partition structure having a window defining a light emitting region of the first surface of the semiconductor laminate; a wavelength converter in the window, the wavelength converter being configured to convert a wavelength of light emitted from the active layer; and a first electrode and a second electrode on the second surface of the semiconductor laminate and respectively connected to the first conductivity-type semiconductor layer and the second conductivity-type semiconductor layer, wherein the semiconductor laminate includes a plurality of first patterns arranged in the light emitting region of the first surface, and a plurality of second patterns arranged in a covered region of the first surface contacting the partition structure.