Semiconductor Light Emitting Device Reflective Layer Optimization

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Solution Overview

Problem

Current semiconductor light emitting devices face challenges in optimizing reflection characteristics and external light-emitting efficiency, particularly in adjusting the thickness and number of layers in reflective structures to match the wavelength of emitted light.

Innovation Solution

A semiconductor light emitting device is designed with a reflective layer having a Distributed Bragg Reflector (DBR) structure, comprising alternately stacked mediums with different refractive indices, allowing for adjustable thickness and number of pairs based on the wavelength of emitted light, and an ohmic layer and conductive support member for improved reflection and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a simple reflective layer is used, then the device structure is simple, but the reflection characteristics and external light-emitting efficiency are insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoidreflection characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The reflective layer is constructed as a composite structure with multiple alternating layers of different materials (e.g., GaN and AlN) having different refractive indices. This composite configuration enables enhanced reflection characteristics through constructive interference of light waves, while maintaining a manageable manufacturing process for III-V nitride semiconductor devices.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the thickness and number of layers in the reflective layer are increased to improve reflection characteristics, then external light-emitting efficiency improves, but device complexity increases

Engineering Contradiction:
Improveexternal light-emitting efficiencyVSAvoidreflective layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the thickness and number of layers in the reflective layer by adjusting key parameters such as layer thickness (e.g., quarter-wavelength thickness), refractive index contrast, and the number of alternating layers. These parameter changes enable high reflection characteristics without excessively increasing device complexity, as the optimization can be achieved through systematic design rather than trial and error.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the reflective layer is optimized for a specific wavelength, then reflection characteristics at that wavelength are high, but adaptability across a wide wavelength range is reduced

Engineering Contradiction:
Improvewavelength-specific reflection performanceVSAvoidwavelength range coverage
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The reflective layer is designed with multiple alternating layers of different materials that can reflect light across a broad wavelength range (e.g., 300 nm to 700 nm). By selecting materials with appropriate refractive indices and arranging them in a multi-layer configuration, the structure achieves universal reflectivity for different wavelengths, enabling the LED to maintain high external quantum efficiency across various color outputs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances reflection characteristics and external light-emitting efficiency by optimizing the thickness and number of pairs in the reflective layer, achieving high reflectance and improved performance across a wide wavelength range (300 nm to 700 nm).

Implementation Method 1

a reflective layer comprising mediums, which are different from each other and alternately stacked under the light emitting structure

Methodology Applied
Scientific EffectDistributed Bragg Reflector (DBR): Reflection

Implementation Method 2

The embodiment can improve reflection characteristics by adopting a reflective layer having a DBR (Distributed Bragg Reflector) structure

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS9472739B2Semiconductor light emitting device
Publication Date: 2016.10.18 FAIRLIGHT INNOVATIONS LLC
  • US9472739B2 patent drawing
  • US9472739B2 patent drawing
  • US9472739B2 patent drawing

AI summary

Disclosed is a semiconductor light emitting device. The semiconductor light emitting device comprises a light emitting structure comprising a first conductive semiconductor layer, an active layer, and a second conductive semiconductor layer; a reflective layer under the light emitting structure; a first electrode layer on the first conductive semiconductor layer; a metal layer under the reflective layer; and a conductive support member under the metal layer. The reflective layer has a thickness of 650 nm to 1550 nm. A top surface of the first conductive semiconductor layer includes a flat first region adjacent to an edge and a rough second region adjacent to the first region. An edge region of a top portion of the conductive support member has a protrusion, and the edge region of the top portion of the conductive support member is not overlapped with the light emitting structure in a vertical direction.