Semiconductor Light-Emitting Element Electrode Segmentation

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Solution Overview

Problem

Semiconductor light-emitting elements with laminated structures have low electrostatic damage resistance due to current crowding and reduced light extraction efficiency, especially when subjected to surge voltages, as the thin semiconductor film limits current spreading and light output.

Innovation Solution

A semiconductor light-emitting element design featuring a support substrate, a semiconductor film with a light-emitting layer, and a light-reflecting layer, where the surface electrode includes ohmic and Schottky contact electrodes arranged to prevent current channeling under power supply pads, and a reflection electrode with a dielectric layer to promote current spreading and inhibit forward current, enhancing electrostatic damage resistance without reducing light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the semiconductor film thickness is reduced to improve light extraction efficiency, then light extraction efficiency is improved, but electrostatic damage resistance deteriorates

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidelectrostatic damage resistance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The electrode is divided into multiple electrode pieces arranged in a specific pattern. This segmentation allows current to spread through multiple paths across the semiconductor film, increasing the effective current spreading area without increasing the overall electrode footprint, thereby maintaining light extraction efficiency while improving electrostatic damage resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode pieces are positioned to create non-uniform current distribution patterns. By strategically placing electrode pieces at specific locations, the current density is optimized locally to enhance current spreading in regions that contribute to electrostatic damage resistance while minimizing impact on light extraction regions.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the semiconductor film thickness is reduced to improve light extraction efficiency, then light extraction efficiency is improved, but current spreading capability deteriorates

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcurrent spreading capability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The electrode is segmented into multiple electrode pieces that are distributed across the semiconductor film surface. This segmentation creates multiple current injection points that facilitate lateral current spreading through the thin semiconductor film, compensating for the reduced thickness without compromising light extraction efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode design transitions from a conventional single-layer configuration to a multi-level structure with electrode pieces at different positions. This dimensional arrangement enables current to spread laterally through the thin film by utilizing vertical positioning of electrode pieces, effectively enhancing current spreading capability in the lateral dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If electrode coverage area is increased to improve current spreading, then current spreading is improved, but light extraction efficiency deteriorates

Engineering Contradiction:
Improvecurrent spreadingVSAvoidlight extraction efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The electrode is divided into multiple discrete electrode pieces rather than a continuous large-area electrode. This segmentation allows current to spread through multiple distributed points across the semiconductor film, achieving effective current spreading while leaving sufficient uncovered areas for efficient light extraction.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents current crowding and enhances electrostatic damage resistance while maintaining light extraction efficiency by forming a current path between electrodes during reverse surge voltages, improving the overall performance of the semiconductor light-emitting element.

Implementation Method 1

a light-reflecting film is formed on a surface of a semiconductor film opposite the light-extraction surface... light heading towards a side opposite the light-extraction surface is reflected by the light-reflecting film and released to the exterior

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a second electrode piece electrically connected to the first electrode piece, the second electrode piece adapted for forming a Schottky contact with the semiconductor film and forming a barrier inhibiting a forward current in the semiconductor film

Methodology Applied
Scientific EffectSchottky barrier:

Implementation Method 3

a first electrode piece forming an ohmic contact with the semiconductor film

Methodology Applied
Scientific EffectOhmic contact:

Implementation Method 4

Light incident on an interface between the semiconductor film and air, a resin, or another surrounding medium at an angle equal to or greater than the critical angle is totally reflected... Light that cannot be extracted to the exterior is repeatedly reflected within the semiconductor film

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 5

light heading towards the light-extraction surface is scattered and diffracted by the uneven section of the semiconductor film surface

Methodology Applied
Scientific EffectLight diffraction: Diffraction

Data Source

PatentUS8742394B2Semiconductor light-emitting element
Publication Date: 2014.06.03 STANLEY ELECTRIC CO LTD
  • US8742394B2 patent drawing
  • US8742394B2 patent drawing
  • US8742394B2 patent drawing

AI summary

A semiconductor light-emitting element includes a support substrate, a semiconductor film including a light-emitting layer provided on the support substrate, a surface electrode provided on a light-extraction-surface-side surface of the semiconductor film, and a light-reflecting layer provided between the support substrate and the semiconductor film, forming a light-reflecting surface. The surface electrode includes a first electrode piece and a second electrode piece. The light-reflecting layer includes a reflection electrode including a third electrode piece and a fourth electrode piece. The first electrode piece and the third electrode piece are arranged so as to not overlap when projected onto a projection surface parallel to a principal surface of the semiconductor film, and the shortest distance between the first electrode piece and the fourth electrode piece, is greater than the shortest distance between the first electrode piece and the third electrode piece.