Semiconductor Light Emitting Device Side Surface Extraction

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Solution Overview

Problem

Semiconductor light emitting devices with multiple elements face challenges in miniaturization while maintaining high luminance, as the size reduction of individual elements leads to decreased light emission and increased device size, hindering high-definition light distribution patterns.

Innovation Solution

The semiconductor light emitting device features a mounting substrate with multiple elements, each having a semiconductor structure layer with a recessed portion for light extraction, individual conducting wires for independent control, and reflecting mirrors for 100% reflectance at end surfaces, preventing crosstalk and enhancing light scattering at the recessed portion's bottom, which includes phosphor particles for wavelength conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of the light emitting element is decreased to reduce device size, then the device size is reduced, but the luminance of light emitted from a single element is decreased

Engineering Contradiction:
Improvedevice sizeVSAvoidluminance
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent extracts light from the side surface of the semiconductor structure layer rather than from the end surface, representing a dimensional change in light extraction. This side surface extraction allows compact arrangement of multiple elements while maintaining high luminance output from each element, resolving the contradiction between device miniaturization and luminance maintenance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent forms a recessed portion at a specific location on the side surface of the semiconductor structure layer to concentrate light extraction. This localized modification creates a high-luminance region that can be efficiently coupled with optical systems, allowing small element size while maintaining high output luminance through optimized local light emission characteristics.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple light emitting elements are arranged side by side to achieve light distribution control, then light distribution variability is improved, but the device size increases

Engineering Contradiction:
Improvelight distribution controlVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

By extracting light from the side surface rather than end surface, the patent enables closer spacing of multiple elements in the array. This dimensional change in light extraction geometry allows higher element density while maintaining individual element luminance, thus achieving versatile light distribution control in a compact device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If end surfaces are used for light extraction, then light extraction is simple, but end surface damage due to COD (Catastrophic Optical Damage) occurs

Engineering Contradiction:
Improvelight extraction simplicityVSAvoidend surface damage resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts light from the side surface of the semiconductor structure layer instead of the end surface, removing the problematic end surface from the light extraction function. This extraction of the light extraction function to a different location eliminates the COD issue while maintaining effective light output through the recessed portion on the side surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for miniaturization while maintaining high luminance, reducing the need for end surface damage considerations, suppressing crosstalk, and enabling efficient heat dissipation, thus achieving compact high-definition light distribution with reduced electric power consumption.

Implementation Method 1

the recessed portion can cause the light to be extracted as scattered light in a direction perpendicular to the semiconductor structure layer

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

reflecting mirrors for 100% reflectance at end surfaces

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

phosphor particles for wavelength conversion

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS9577167B2Semiconductor light emitting device
Publication Date: 2017.02.21 STANLEY ELECTRIC CO LTD
  • US9577167B2 patent drawing
  • US9577167B2 patent drawing
  • US9577167B2 patent drawing

AI summary

A semiconductor light emitting device including a plurality of light emitting elements can be miniaturized while enabling to emit light with high luminance. The semiconductor light emitting device can include a mounting substrate, and a plurality of semiconductor light emitting elements mounted on the mounting substrate side by side, each of the semiconductor light emitting elements having a semiconductor structure layer that can include a first semiconductor layer of a first conductivity type, an active layer, and a second semiconductor layer of a second conductivity type opposite to the first conductivity type, which are layered in that order. Each of the semiconductor light emitting elements can have a resonator constituted by end surfaces of the semiconductor structure layer opposite to each other, and also has a recessed portion recessed from the surface of the second semiconductor layer toward the active layer.