Semiconductor Memory Device Crystallinity Control

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Solution Overview

Problem

Current semiconductor memory devices face challenges in achieving higher density while maintaining reliability and preventing breakdown defects, particularly in resistive random access memory (RRAM) technology, where existing designs struggle to optimize the structure and materials for efficient memory cell integration and voltage requirements.

Innovation Solution

The semiconductor memory device incorporates a semiconductor layer with distinct regions of varying crystallinity and impurity concentrations, a metal containing portion with a specific configuration, and an insulating portion to create a 1T1R structure, allowing for higher density and reduced voltage requirements by controlling electrical resistance states through voltage polarity applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the memory cell size is reduced to increase density, then the area per memory cell decreases, but the voltage requirements increase and breakdown defects occur more frequently

Engineering Contradiction:
Improvememory cell areaVSAvoidbreakdown defect rate
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies local quality by creating distinct regions within the semiconductor layer with different crystallinities - a first region with higher crystallinity and a second region with lower crystallinity. This local differentiation allows the second region to have superior electrical characteristics that enable lower operating voltages and reduced breakdown risks, even as overall cell size decreases. The selective amorphization or crystallinity reduction in specific areas optimizes the electrical performance without compromising overall device reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the crystallinity parameter of the semiconductor layer by implanting ions to transform regions from crystalline to amorphous or lower crystallinity states. This parameter change fundamentally alters the electrical properties of the affected regions, enabling them to function reliably at lower voltages. The controlled modification of crystallinity serves as a key mechanism to achieve both high density and high reliability simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If ions are implanted to create amorphous or lower crystallinity regions, then the electrical resistance control improves, but the manufacturing process complexity increases

Engineering Contradiction:
Improveelectrical resistance controlVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the semiconductor layer into distinct functional regions through selective ion implantation. The first region maintains higher crystallinity while the second region is transformed to amorphous or lower crystallinity state. This segmentation allows independent optimization of electrical properties in different areas, achieving precise resistance control. The process complexity is managed by focusing ion implantation only on specific regions rather than treating the entire layer uniformly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ion implantation process acts as an intermediary mechanism to achieve the desired crystallinity transformation. By using ions as a mediator, the patent can precisely control the structural transformation of the semiconductor material without requiring complex mechanical or thermal processing. This intermediary approach simplifies the overall manufacturing process while achieving the complex goal of creating regions with specific electrical characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the second region has lower crystallinity or amorphous structure, then the breakdown defects are suppressed, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvebreakdown defect suppressionVSAvoidcrystallinity control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing ion implantation to create the amorphous or lower crystallinity second region before forming the metal containing portion. This preliminary structural preparation ensures that the semiconductor layer has the optimal crystallinity distribution in place before subsequent processing steps. By establishing the correct crystalline structure early, the patent reduces the precision requirements for later manufacturing steps while ensuring reliable breakdown defect suppression.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables higher memory cell density with reduced size and suppressed breakdown defects, maintaining nonvolatile resistance states and allowing for efficient switching between high and low resistance states with lower set voltage, thus enhancing the performance and reliability of RRAM devices.

Implementation Method 1

The second region has at least one of a region being amorphous or a region having a crystallinity lower than a crystallinity of the first region

Methodology Applied
Scientific EffectCrystallinity:

Data Source

PatentUS9842990B2Semiconductor memory device and method for manufacturing the same
Publication Date: 2017.12.12 KIOXIA CORP
  • US9842990B2 patent drawing
  • US9842990B2 patent drawing
  • US9842990B2 patent drawing

AI summary

According to one embodiment, a semiconductor memory device includes a semiconductor layer, a gate electrode, a metal containing portion, and an insulating portion. The semiconductor layer includes a first region and a second region. The second region has at least one of a region being amorphous or a region having a crystallinity lower than a crystallinity of the first region. The gate electrode is apart from the first region in a first direction. The first direction crosses a second direction connecting the first region and the second region. The metal containing portion is apart from the second region in the first direction. At least a part of the metal containing portion overlaps the gate electrode in the second direction. The insulating portion is provided between the gate electrode and the first region and between the metal containing portion and the second region.