Semiconductor Module Inspection Fixture with Rotating Spherical Section

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Solution Overview

Problem

Existing devices for inspecting semiconductor module packages are complex and expensive, necessitating a simpler and more cost-effective solution.

Innovation Solution

A module inspection fixture with a hollow base and a rotating spherical section that allows for 90-degree tilting and rotation, enabling comprehensive inspection of semiconductor modules using a simple, manually operated setup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sophisticated inspection devices with cameras and illumination sources are used, then inspection capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveinspection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential inspection function from complex automated systems and implements it through a simple mechanical fixture that holds the module at various angles, eliminating the need for cameras and sophisticated electronics while maintaining inspection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using complex devices to inspect modules, the patent inverts the approach by using a simple fixture to position the module itself, allowing the inspector to examine it from multiple angles through manual rotation and tilting

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If sophisticated inspection devices with cameras and illumination sources are used, then inspection capability is improved, but manufacturing cost increases

Engineering Contradiction:
Improveinspection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive materials such as aluminum or Plexiglas for the fixture construction, replacing expensive camera systems and illumination devices with a simple, easily manufactured mechanical holder that achieves the same inspection goal at minimal cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If the module can be tilted and rotated up to 90 degrees, then inspection thoroughness is improved, but device complexity increases

Engineering Contradiction:
Improveinspection thoroughnessVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses a spherical section that can rotate within a hollow base, allowing the module to be tilted and rotated up to 90 degrees in all directions through simple spherical geometry, providing comprehensive inspection access without complex mechanical mechanisms

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS7268941B2Module inspection fixture
Publication Date: 2007.09.11 BAE SYSTEMS INFORMATION ANDELECTRONIC SYSTEMS INTEGRATION INC
  • US7268941B2 patent drawing
  • US7268941B2 patent drawing
  • US7268941B2 patent drawing

AI summary

An apparatus for inspecting semiconductor module packages which includes a cylindrical base section, a truncated spherical section superimposed on the cylindrical base capable of being rotated and tilted on the cylindrical base section, and a tray section superimposed on the truncated section.