Semiconductor Module Terminal Merging for Temperature Detection

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Solution Overview

Problem

Conventional semiconductor modules with temperature detecting elements have a large number of external terminals, leading to a bulky device size due to the need for multiple terminals for each diode, which complicates the layout and increases the size of the power conversion device.

Innovation Solution

A semiconductor module design that connects multiple switching semiconductor chips in parallel, sharing common control terminals and reducing the number of external terminals by connecting internal terminals of each chip to those of adjacent chips, thereby minimizing the number of external terminals required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple external terminals are provided for each temperature detecting element, then temperature detection capability is improved, but device size increases

Engineering Contradiction:
Improvetemperature detection capabilityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges multiple external terminals by connecting internal terminals of adjacent semiconductor chips together. Specifically, the first external terminal of one chip is connected to the first internal terminal, and the second external terminal is shared across multiple chips by connecting second internal terminals of adjacent chips. This merging approach maintains temperature detection capability while reducing the total number of external terminals required, thereby decreasing device size.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If four external terminals are provided for two diodes, then temperature detection accuracy is improved, but the number of external terminals increases

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidnumber of external terminals
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent makes external terminals universal by enabling the second external terminal to serve multiple chips simultaneously. The second internal terminal of each chip is connected to the common second external terminal, allowing this single terminal to function for temperature detection across multiple semiconductor chips. This multi-functionality reduces the quantity of external terminals from four (for two diodes) to three, while maintaining detection accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple external terminals are used for each semiconductor chip, then individual chip monitoring is improved, but layout complexity increases

Engineering Contradiction:
Improveindividual chip monitoringVSAvoidlayout complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the terminal connection strategy by treating the first and second external terminals differently. The first external terminal is dedicated to each chip's first internal terminal, preserving individual monitoring capability. The second external terminal is shared across chips through connection of second internal terminals, simplifying the overall layout. This segmented approach maintains reliability while reducing layout complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall size of the semiconductor module by minimizing the number of external terminals, improving layout efficiency and reducing the device size while maintaining effective temperature detection and control capabilities.

Implementation Method 1

a temperature detecting element connected between the first and second internal terminals and having a resistance value changing according to temperature of the switching element

Methodology Applied
Scientific EffectTemperature-dependent resistance: Electrical Resistance

Data Source

PatentUS10580754B2Semiconductor module with temperature detecting element
Publication Date: 2020.03.03 MITSUBISHI ELECTRIC CORP
  • US10580754B2 patent drawing
  • US10580754B2 patent drawing
  • US10580754B2 patent drawing

AI summary

In a semiconductor module, first and second semiconductor chips each include a transistor and a temperature-detecting diode connected between first and second control pads. The first control pad of the first semiconductor chip is connected to a first control terminal, the second control pad of the first semiconductor chip and the first control pad of the second semiconductor chip are connected to a second control terminal, and the second control pad of the second semiconductor chip is connected to a third control terminal.