Semiconductor Package Thermal Discharge and Shielding via Mold Via Hole

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Solution Overview

Problem

Semiconductor packages face challenges in thermal discharge and electromagnetic shielding, leading to potential damage and operational reliability issues due to electromagnetic waves.

Innovation Solution

A semiconductor package design incorporating a first semiconductor chip, an intermediate heat spreader layer, multiple semiconductor chips, a mold layer with electromagnetic shielding and thermal discharge layers, and strategically placed mold via holes to enhance thermal discharge and electromagnetic shielding capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional semiconductor package structure is used, then the device complexity is low, but the thermal discharge characteristics are poor and electromagnetic shielding is insufficient

Engineering Contradiction:
Improveoperational reliabilityVSAvoidpackage structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The package structure is segmented into distinct functional layers: a mold layer for structural support, an electromagnetic shielding layer for EMI protection, and a thermal discharge layer for heat dissipation. This segmentation allows each layer to specialize in its function, improving overall reliability while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electromagnetic shielding layer and thermal discharge layer are nested within the mold layer structure. The shielding layer is positioned between the mold layer and the semiconductor chip, while the thermal discharge layer extends through the mold layer to the external environment, creating a nested configuration that maximizes space utilization and functional efficiency.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If electromagnetic shielding layer is added, then electromagnetic shielding characteristics improve, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic wave resistanceVSAvoidpackage structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The mold layer serves multiple functions: it provides structural support for the semiconductor chip, contains the electromagnetic shielding layer, and facilitates thermal discharge through integrated thermal pathways. This multi-functionality reduces the need for separate dedicated structures, thereby improving electromagnetic shielding without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If thermal discharge layer is added, then thermal discharge characteristics improve, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidpackage structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermal discharge layer is merged with the electromagnetic shielding layer and mold layer structures. The thermal discharge layer utilizes the same structural pathways and material interfaces as the shielding and mold layers, combining multiple functions into a unified structure that improves heat dissipation without adding separate complex thermal management components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves operational reliability by effectively shielding against electromagnetic interference and facilitating efficient heat dissipation, thereby protecting the semiconductor chips from damage and ensuring reliable operation.

Implementation Method 1

an electromagnetic shielding layer on one or more inner surfaces of the mold layer, the electromagnetic shielding layer further on one or more outer surfaces of the mold layer

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a thermal discharge layer on the electromagnetic shielding layer in the mold via hole, such that the thermal discharge layer fills the mold via hole

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11205637B2Semiconductor packages having improved thermal discharge and electromagnetic shielding characteristics
Publication Date: 2021.12.21 SAMSUNG ELECTRONICS CO LTD
  • US11205637B2 patent drawing
  • US11205637B2 patent drawing
  • US11205637B2 patent drawing

AI summary

A semiconductor package may include a first semiconductor chip on and electrically connected to a wiring substrate, an intermediate layer on the first semiconductor chip and covering an entire surface of the first semiconductor chip, a second semiconductor chip on the intermediate layer and electrically connected to the wiring substrate, a mold layer on the wiring substrate and covering the first semiconductor chip and the second semiconductor chip, the mold layer including one or more inner surfaces defining a mold via hole that exposes a portion of a surface of the intermediate layer, an electromagnetic shielding layer on the one or more inner surfaces of the mold layer and further on one or more outer surfaces of the mold layer, and a thermal discharge layer on the electromagnetic shielding layer in the mold via hole, such that the thermal discharge layer fills the mold via hole.