Semiconductor Pick-Up Region for Integration and Yield

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Solution Overview

Problem

The miniaturization of semiconductor memory devices is hindered by the high cost of manufacturing equipment and difficulties in the semiconductor manufacturing process, limiting the degree of integration and reliability of micro-patterning technologies.

Innovation Solution

A semiconductor device with a substrate doped with a conductive type dopant, featuring stacked structures with gate electrodes and a pick-up region doped with a higher concentration of the dopant, along with a method of fabricating the device that includes forming stacked structures, counter-doping, and using insulation spacers to enhance integration and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If micro-patterning technologies are used to increase integration, then the degree of integration is improved, but manufacturing cost increases and manufacturing difficulty increases

Engineering Contradiction:
Improvedegree of integrationVSAvoidmanufacturing cost and process difficulty
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The substrate is divided into multiple regions with different doping concentrations, including pick-up regions with higher doping concentration and common source regions with lower doping concentration. This segmentation allows different functional areas to be optimized independently, enabling high integration without requiring uniform complex manufacturing processes across the entire substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the substrate are assigned different doping concentrations tailored to their specific functional requirements. The pick-up regions receive higher doping concentration for optimal voltage supply, while common source regions use lower doping concentration. This local quality approach improves manufacturing efficiency by avoiding the need for uniform high-precision processing across the entire device.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If micro-patterning technologies are used to increase integration, then the degree of integration is improved, but reliability and yield decrease

Engineering Contradiction:
Improvedegree of integrationVSAvoiddevice reliability and yield
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The device structure is segmented into stacked structures with gate electrodes and distinct doping regions. This segmentation creates modular units that can be manufactured with standard processes, reducing the impact of manufacturing variations and improving overall reliability and yield while maintaining high integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doping concentration parameter is changed across different regions of the substrate. By optimizing doping concentration in pick-up regions versus common source regions, the invention achieves high integration with improved reliability, as the parameter optimization compensates for the limitations of micro-patterning technologies.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If voltage supply is not stabilized, then manufacturing is simpler, but device performance and reliability decrease

Engineering Contradiction:
Improvedevice performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Pick-up regions are formed in advance during the manufacturing process with higher doping concentration. This preliminary action ensures voltage supply stability is built into the device structure from the beginning, improving reliability without requiring additional complex voltage stabilization components or processes to be added later.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a highly integrated semiconductor device with increased reliability and yield by stabilizing voltage supply and minimizing misalignment and void defects, thus improving manufacturing efficiency and device performance.

Implementation Method 1

a pick-up region extending in the first direction in the substrate between the pair of stacked structures and doped with the first conductive type dopant. According to an embodiment, a concentration of the first conductive type dopant may be higher in the pick-up region than in the substrate.

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

forming a pick-up region extending in the first direction in the substrate between the pair of stacked structures and doped with the first conductive type dopant

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS9111799B2Semiconductor device with a pick-up region
Publication Date: 2015.08.18 UNIFICATION TECHNOLOGIES LLC
  • US9111799B2 patent drawing
  • US9111799B2 patent drawing
  • US9111799B2 patent drawing

AI summary

Provided are a semiconductor device and a method of fabricating the same. The semiconductor device includes a substrate doped with a first conductive type dopant, a plurality of stacked structures arranged side by side on the substrate and extending in a first direction, each of the stacked structures including gate electrodes spaced apart from each other, the plurality of stacked structures including a pair of stacked structures spaced apart from each other at a first interval in a second direction perpendicular to the first direction, and a pick-up region extending in the first direction in the substrate between the pair of stacked structures and doped with the first conductive type dopant.