Semiconductor Laser Writing with Pre-Pulse 3D Precision Control

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Solution Overview

Problem

Current optical writing techniques for semiconductor materials face limitations in resolution and controllability due to non-linear effects from intense laser light, leading to unsatisfactory writing quality and inability to achieve micrometer 3D precision and erasable or reconfigurable modifications.

Innovation Solution

A method involving a laser pre-pulse that transiently changes semiconductor material properties, followed by a main laser pulse, to enhance writing performance by hyper-localizing the main pulse and allowing for adjustable and erasable structural modifications, utilizing a single laser source for writing and erasing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If intense laser pulses are used for direct laser writing in semiconductor materials, then writing speed and penetration depth are improved, but non-linear effects degrade focusing performance and reduce writing resolution

Engineering Contradiction:
Improvewriting speedVSAvoidwriting resolution
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by using a pre-pulse before the main writing pulse to transiently modify the semiconductor material's properties. This pre-pulse creates a localized change in the material that allows the subsequent main pulse to be better focused and controlled, thereby improving writing resolution while maintaining the ability to write at depth with sufficient speed.

Inventive Principle:
Principle #10Preliminary action

2Length of stationary object

If intense laser pulses are used for direct laser writing, then in-depth structuring capability is improved, but non-linear absorption effects limit energy deposition and reduce controllability

Engineering Contradiction:
Improvewriting depthVSAvoidcontrollability
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

The pre-pulse performs preliminary action by transiently modifying the material properties before the main pulse arrives. This creates a more favorable condition for energy deposition at depth while maintaining better controllability of the laser inscription process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by transiently modifying the semiconductor material's optical properties (such as refractive index or absorption coefficient) through the pre-pulse. This temporary change in material parameters enables improved energy coupling and controllability for the main writing pulse at deeper locations.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional laser writing methods are used, then process simplicity is maintained, but writing quality and precision do not meet demanding application requirements

Engineering Contradiction:
Improveprocess simplicityVSAvoidwriting quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

By introducing a pre-pulse step that transiently modifies material properties, the patent achieves significantly improved writing quality and precision without requiring complex additional equipment. The pre-pulse preparation enables the main pulse to create high-quality inscriptions that meet demanding application requirements while keeping the overall process relatively simple.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves high spatial resolution and controllable, erasable modifications, enabling applications such as high-density all-optical memories and complex 3D microfabrication in silicon, with improved writing quality and precision compared to existing methods.

Implementation Method 1

irradiating the semiconductor material with at least one laser pre-pulse configured to change transiently and at least locally at least one property of the semiconductor material, in particular the refractive index

Methodology Applied
Scientific EffectRefractive index change: Kerr Effect

Data Source

PatentUS20240342826A1Method for optical writing in a semiconductor material, corresponding computer program product, storing medium and writing device
Publication Date: 2024.10.17 UNIV DAIX MARSEILLE
  • US20240342826A1 patent drawing
  • US20240342826A1 patent drawing
  • US20240342826A1 patent drawing

AI summary

The invention relates to an optical writing method in a semiconductor material (10), the method comprising laser writing in volume of the semiconductor material. The method comprises, prior to laser writing, irradiating the semiconductor material (10) with at least one laser pre-pulse configured to change transiently and locally one property of the semiconductor material (10).