Vehicle Sensor Calibration Frame With Movable Guide Rail Positioning

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Solution Overview

Problem

The varying positions of calibration apparatuses for different sensors on the same vehicle and across different vehicle models pose a challenge in ensuring accurate and efficient calibration, impacting vehicle safety during operation.

Innovation Solution

An auxiliary calibration device featuring a supporting frame with guide rails and sliders, allowing for precise adjustment and mounting of calibration apparatuses, including the use of lifting screw rods, adjusting bolts, and universal wheels, enables convenient positioning and replacement of calibration tools, facilitating calibration across various sensors and vehicle models.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed calibration apparatus is used for each sensor, then calibration accuracy is maintained, but device complexity and space requirements increase

Engineering Contradiction:
Improvecalibration accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a universal calibration apparatus that can calibrate multiple different sensors (radar, camera, ultrasonic sensors) through a single movable platform. The platform includes adjustable positioning mechanisms that allow it to be configured for different sensor types and calibration requirements, eliminating the need for multiple fixed calibration devices for each sensor type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The calibration apparatus employs a movable platform with adjustable positioning mechanisms including screw rods for height adjustment and sliding mechanisms for horizontal positioning. These dynamic components allow the apparatus to adapt its position and orientation to match different sensor locations and calibration requirements, maintaining calibration accuracy while reducing device complexity.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If separate calibration apparatuses are used for different vehicle models, then calibration accuracy is maintained, but ease of operation and time efficiency decrease

Engineering Contradiction:
Improvecalibration accuracyVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The calibration apparatus is designed as a universal solution that can accommodate multiple vehicle models and sensor types. The movable platform with adjustable positioning mechanisms allows operators to configure the apparatus for different calibration scenarios without requiring model-specific equipment, significantly improving ease of operation and reducing calibration time across different vehicle models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The calibration apparatus is divided into independent functional modules including the movable platform, positioning mechanisms, and calibration tools. This segmentation allows each component to be independently adjusted and configured for different vehicle models and sensor types, maintaining calibration accuracy while simplifying operation through modular adaptability.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple fixed calibration devices are deployed for different sensors, then calibration coverage is improved, but loss of time and operational efficiency increase

Engineering Contradiction:
Improvecalibration coverageVSAvoidcalibration time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The movable calibration platform can calibrate multiple sensor types (radar, camera, ultrasonic sensors) within a single operational session. By consolidating multiple calibration functions into one apparatus, the system reduces the time required to perform sequential calibrations that would otherwise require multiple fixed devices, thereby reducing operational time loss while maintaining comprehensive calibration coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dynamic positioning capabilities of the movable platform enable rapid reconfiguration between different calibration tasks. The platform can be quickly repositioned and adjusted for different sensor locations and calibration requirements, minimizing the time required to transition between calibration operations while maintaining comprehensive coverage across all sensor types.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient and precise calibration of sensors, ensuring normal operation and enhancing vehicle safety by enabling quick adjustment and replacement of calibration apparatuses, thereby accommodating different sensor types and vehicle models.

Implementation Method 1

a lifting screw rod, the lifting screw rod being disposed between two transverse bars of the rectangular frame, the lifting screw rod being rotatable relative to the rectangular frame, the longitudinal slider being provided with a thread hole, and the lifting screw rod passing through the thread hole

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

a guide rail, where the guide rail is mounted on the supporting frame; and a slider mounted on the guide rail, the slider being movable along the guide rail

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3650817B1Auxiliary calibration device
Publication Date: 2024.04.24 AUTEL INTELLIGENT TECHNOLOGY CORP LTD
  • EP3650817B1 patent drawingFigure 1
  • EP3650817B1 patent drawingFigure 2
  • EP3650817B1 patent drawingFigure 3

AI summary

The present invention discloses an auxiliary calibration device. The auxiliary calibration device may be configured to mount one or more calibration apparatuses. The auxiliary calibration device includes: a supporting frame; a guide rail, where the guide rail is mounted on the supporting frame; and a slider, where the slider is mounted on the guide rail, movable along the guide rail, and disposed to fasten a calibration apparatus used for calibration. The present invention may be applied to the field of auxiliary calibration devices of vehicles. By disposing a guide rail and a slider structure, the calibration apparatus required by calibration can be conveniently moved to a required position, thereby facilitating calibration for sensors of different types or sensors of a same type in different models of vehicles. Therefore, the auxiliary calibration device has a good commonality and is conveniently used.