Sensor A/D Circuit Redundancy for Continuous Failure Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing circuit devices lack the capability to detect failures during normal operation periods, limiting their effectiveness in ensuring continuous functionality.

Innovation Solution

A circuit device is designed with a detection circuit, a pseudo-detection circuit, and a failure detection circuit. The detection circuit converts sensor signals to digital signals, while the pseudo-detection circuit generates pseudo-detection signals. The failure detection circuit compares these signals to detect any failures in the detection circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If diagnosis processing is performed before normal operation after power is turned on, then the detection circuit can be checked initially, but failure detection during normal operation is not enabled

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidoperation time without detection
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-configuring a pseudo-detection circuit that mirrors the detection circuit's structure and functionality. This pseudo-circuit is prepared in advance to generate reference signals that can be compared against actual detection signals during normal operation, enabling continuous failure detection without interrupting the primary function.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements copying by creating a pseudo-detection circuit that replicates the detection circuit's architecture, including A/D conversion components and signal processing paths. This copy generates pseudo-detection signals that mirror what the actual detection circuit should produce, allowing for real-time comparison and failure identification during normal operation periods.

Inventive Principle:
Principle #26Copying

2Reliability

If a pseudo-detection circuit is added to enable continuous failure detection, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvecontinuous failure detectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the pseudo-detection circuit to share common components and signal paths with the detection circuit where possible. The pseudo-circuit serves multiple purposes: generating reference signals, providing comparison data, and enabling failure detection across different operational modes, thereby reducing the need for entirely separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses copying to create a simplified replica of the detection circuit that captures only the essential signal processing functions needed for failure detection. By copying only the critical A/D conversion and signal generation paths rather than the entire system, the patent reduces complexity while maintaining effective failure detection capability.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20250044317A1Circuit Device And Physical Quantity Sensor
Publication Date: 2025.02.06 SEIKO EPSON CORP
  • US20250044317A1 patent drawing
  • US20250044317A1 patent drawing
  • US20250044317A1 patent drawing

AI summary

A circuit device is constituted by including: a detection circuit configured to include a first A/D conversion circuit that A/D converts a signal output from a sensor element to output a first digital signal and generate a detection signal in accordance with the first digital signal; a pseudo-detection circuit configured to include a second A/D conversion circuit that A/D converts a signal output from the sensor element to output a second digital signal and generate a pseudo-detection signal in accordance with the second digital signal; and a failure detection circuit configured to detect a failure of the detection circuit in accordance with a comparison result produced by comparing a value of the detection signal and a value of the pseudo-detection signal.