Sensor Signal Processing Circuit for Failure Diagnosis Accuracy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sensor failure prediction systems lack clarity on how failure prediction information and detection signals are generated, specifically regarding the processor configuration.

Innovation Solution

A circuit device comprising a drive circuit, detection circuit, DSP for digital signal processing, storage unit with a program, and CPU for temperature correction and failure diagnosis, which cooperatively process detection data to enhance prediction accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a processor is used to generate failure prediction information based on detection signals, then the ability to predict sensor failure is improved, but the clarity of how failure prediction information and detection signals are generated remains insufficient

Engineering Contradiction:
Improvefailure prediction capabilityVSAvoidclarity of processing mechanism
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent segments the processor into distinct functional units: a detection signal generation unit that processes raw sensor signals, a digital signal processing unit that filters and conditions signals, and a failure prediction unit that analyzes processed signals. This segmentation clarifies the information flow and processing mechanism while maintaining reliable failure prediction capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate processing stages with defined interfaces between the detection circuit, DSP, and CPU. Detection data serves as an intermediary between the raw detection signal and the failure prediction analysis, making the information transformation process transparent and traceable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If digital signal processing and temperature correction are performed to improve detection accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidprocessor configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the digital signal processing functions and temperature correction functions within a single integrated processor architecture. The DSP handles signal filtering and processing while the CPU performs temperature correction and failure diagnosis, merging multiple functions into one cohesive system that improves precision without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The processor is designed with multi-functional capabilities, where the same hardware resources are used for both digital signal processing and temperature correction operations. This universal design allows the system to perform multiple functions without requiring separate dedicated circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250044090A1Circuit device and physical quantity detection device
Publication Date: 2025.02.06 SEIKO EPSON CORP
  • US20250044090A1 patent drawing
  • US20250044090A1 patent drawing
  • US20250044090A1 patent drawing

AI summary

A circuit device includes a drive circuit that drives a physical quantity transducer, a detection circuit that detects a physical quantity based on a detection signal from the physical quantity transducer to output detection data of the physical quantity, a DSP that performs a digital signal process including a digital filtering process on the detection data, a storage unit that stores a program in which a plurality of instructions is written, and a CPU that operates based on the program and performs at least one of a temperature correction operation of the detection data and a failure diagnosis.