Sensor Driving Substrate Layout for Compact Camera Autofocus

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Solution Overview

Problem

Existing camera modules face challenges in reducing the size and power consumption of sensor driving devices while maintaining autofocus and image stabilization functions.

Innovation Solution

A sensor driving device design featuring a second substrate with protrusion parts and pad parts on a first substrate, allowing for a compact configuration with overlapping components to reduce size and power consumption, and a camera module with a liquid lens unit for auto-focusing and image stabilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the sensor driving device uses a compact configuration with overlapping components, then the size is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improvesize of sensor driving deviceVSAvoidstructural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The second substrate is disposed on the first substrate in an overlapping configuration, with protrusion parts extending between components to enable nested arrangement. This nesting principle allows multiple components (substrates, protrusion parts, pad parts) to be arranged in a compact, space-efficient manner while maintaining electrical and mechanical connections, thereby reducing the overall size of the sensor driving device.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The protrusion parts extend in multiple directions (first direction and second direction different from the first direction) from the body of the second substrate, utilizing three-dimensional space rather than simple planar arrangement. This dimensional approach allows components to be stacked and arranged vertically and horizontally, reducing the footprint area while managing structural complexity through organized spatial distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If the sensor driving device reduces power consumption, then energy efficiency improves, but the driving force for autofocus and image stabilization may be insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoiddriving force
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The patent employs electromagnetic driving units (first and second driving units with coils and magnets) to replace traditional mechanical driving mechanisms. This electromagnetic substitution provides efficient power consumption by using electrical fields to generate the necessary driving forces for moving the lens assembly during autofocus and image stabilization operations, achieving both low power consumption and sufficient driving force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the camera module includes autofocus and image stabilization functions, then functionality is improved, but the size and power consumption increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidsize of camera module
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The first substrate and second substrate are merged into a single integrated structure with the second substrate disposed on the first substrate. The protrusion parts and pad parts create interconnected pathways that combine multiple functions (electrical connection, mechanical support, and driving unit integration) into a unified compact structure. This merging allows autofocus and image stabilization functions to be implemented without proportionally increasing the overall module size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second substrate serves multiple functions simultaneously: it provides mechanical support for the image sensor, houses the protrusion parts for structural integration, contains the pad parts for electrical connections, and incorporates the electromagnetic driving units for both autofocus and image stabilization operations. This multi-functionality reduces the need for separate dedicated components, thereby minimizing the overall camera module size while maintaining advanced functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a reduction in the size and power consumption of the sensor driving device, enabling a more compact camera module with improved functionality.

Implementation Method 1

a first driving unit disposed on the second substrate and a second driving unit corresponding to the first driving unit

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS11800210B2Sensor driving device having substrate with electromagnetic driving unit and protrusion part and camera module having same
Publication Date: 2023.10.24 LG INNOTEK CO LTD
  • US11800210B2 patent drawing
  • US11800210B2 patent drawing
  • US11800210B2 patent drawing

AI summary

A sensor driving device includes a first substrate; a second substrate disposed on the first substrate; and an image sensor. The second substrate includes a body having first and second lateral surfaces; a first protrusion part protruding from the first lateral surface; and a second protrusion part protruding from the second lateral surface. The first protrusion part includes a first extension part, and a second extension part extending in a direction different from the first extension part. The second protrusion part includes a first extension part, and a second extension part extending in a direction different from the first extension part. The first extension parts are disposed parallel to an optical axis of the image sensor. The second extension part of the first protrusion part is closer to the second extension part of the second protrusion part than to the first extension part of the second protrusion part.