Sequentially Switched BAW Delay Line Circulator for Compact RF Transceivers

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Solution Overview

Problem

Magnetic circulators used in RF transceiver systems are bulky and expensive due to their size, which increases with lower frequency applications, making them unsuitable for wide band RF transceivers.

Innovation Solution

A semiconductor-based circulator circuit utilizing sequentially switched bulk acoustic wave (BAW) delay lines, which includes a TX port, a RX port, and an antenna port, with BAW delay lines providing signal delay and isolation between the ports, allowing for compact and cost-effective simultaneous signal transmission and reception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic circulators are used to enable simultaneous signal transmission and reception, then signal isolation and routing functionality is achieved, but the device size becomes very large for lower frequency applications

Engineering Contradiction:
Improvesignal isolationVSAvoidcirculator size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces the traditional magnetic field-based circulator mechanism with a mechanically switched acoustic delay line system. Instead of using permanent magnets and magnetic field interactions, the invention uses piezoelectric BAW resonators that convert electrical signals to acoustic waves and back, with mechanical switching elements (RF switches) controlling the signal path. This substitution of the fundamental operating mechanism enables compact integration while maintaining circulator functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from a planar magnetic circulator design to a three-dimensional acoustic wave propagation path. The BAW resonators create vertical acoustic wave paths through the piezoelectric substrate, utilizing the thickness dimension of the device. This dimensional transition allows signal delay and isolation functions to be achieved in the vertical dimension rather than requiring large horizontal spacing, thereby reducing overall device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If magnetic circulators are used for signal routing, then simultaneous transmit and receive operation is enabled, but the cost increases due to larger permanent magnets

Engineering Contradiction:
Improvesimultaneous TX/RX operationVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a multi-functional integrated circuit where the BAW resonator structure serves multiple purposes: it acts as both the delay element and the isolation mechanism, while the RF switches provide both signal routing and port isolation functions. This multi-functionality eliminates the need for separate permanent magnets and mechanical moving parts, reducing component count and manufacturing complexity while maintaining the ability to perform simultaneous transmit and receive operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the fundamental operating parameters from magnetic field strength and permanent magnet dimensions to acoustic wave frequency, piezoelectric material properties, and RF switch characteristics. This parameter transformation allows the device to be manufactured using standard semiconductor fabrication processes for piezoelectric films and RF switches, rather than requiring precision machining and assembly of large permanent magnets, thereby significantly reducing manufacturing cost.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If semiconductor-based BAW delay lines are used instead of magnetic circulators, then device size is reduced, but signal delay time must be sufficient for switching operations

Engineering Contradiction:
Improvecirculator sizeVSAvoidsignal delay time
Core Design Contradiction:
Volume of moving objectVSLoss of time

Solution Approach 1:

The patent employs dynamic switching control where the RF switches are timed to change states during the acoustic wave propagation through the BAW resonators. The switching transitions are synchronized with the acoustic wave travel time, allowing the system to dynamically route different signal components (transmit and receive) through different paths. This dynamic operation enables the compact BAW structure to provide sufficient effective delay time for isolation while maintaining small physical dimensions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The semiconductor-based circulator circuit offers a compact, low-cost solution for RF transceivers, providing isolation and efficient signal routing with reduced size and insertion loss, enabling efficient operation over a wide range of frequencies.

Implementation Method 1

Each of the delay lines is a BAW delay line, which includes a piezoelectric film between opposing conductive layers

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The delay lines function as memory to store TX and RX signals long enough for the antenna switching circuitry, the TX switch, and the RX switch to be switched in sequence

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS10637527B2Sequentially switched bulk acoustic wave (BAW) delay line circulator
Publication Date: 2020.04.28 QORVO US INC
  • US10637527B2 patent drawing
  • US10637527B2 patent drawing
  • US10637527B2 patent drawing

AI summary

A sequentially switched bulk acoustic wave (BAW) delay line circulator is disclosed herein. A circulator circuit is implemented with semiconductor components in order to provide a compact, low cost solution for simultaneous signal transmission and reception over a single antenna. For example, the circulator circuit can include a transmit (TX) port, a receive (RX) port, and an antenna port. Antenna switching circuitry selectively couples the antenna port to two or more BAW delay lines, and TX/RX switching circuitry selectively couples the BAW delay lines to the TX port or the RX port. The BAW delay lines function as memory to store TX and RX signals long enough for the antenna switching circuitry, a TX switch, and a RX switch to be switched in sequence and route the TX signals from the TX port to the antenna port and route the RX signals from the antenna port to the RX port.