Server Water Cooling With Utilization-Based Flow Control

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Solution Overview

Problem

Datacenters with increased server density and performance generate varying heat loads, requiring different and dynamic water flow rates for efficient cooling, as existing systems often fail to adjust flow rates based on individual server utilization.

Innovation Solution

A system and method for measuring server utilization to dynamically adjust water flow rates through valves connected to a manifold, using a processor and machine learning models to predict and optimize cooling based on utilization, temperature, and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If water flow rate is increased to cool high-utilization servers, then cooling effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improveserver cooling effectivenessVSAvoidwater pump energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts water flow rates to individual servers based on real-time utilization metrics. Valves connected to each server's cooling loop are modulated proportionally to the server's current workload, allowing the cooling system to adapt its energy consumption to actual thermal demands rather than operating at constant high flow rates

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the water flow rate parameter based on server utilization levels. By measuring utilization metrics and translating them to appropriate flow rates, the system optimizes the balance between cooling effectiveness and energy consumption, adjusting flow rates from minimal to maximum based on actual server workload

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If water flow rate is decreased to conserve energy, then energy consumption is reduced, but cooling effectiveness deteriorates

Engineering Contradiction:
Improvewater pump energy consumptionVSAvoidserver cooling effectiveness
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The system implements feedback control by continuously monitoring server utilization metrics and adjusting water flow rates accordingly. The utilization measurement translates to a target flow rate, and the control system modulates valves to achieve the appropriate flow, ensuring cooling effectiveness is maintained while minimizing energy consumption through precise demand-responsive control

Inventive Principle:
Principle #23Feedback

3Reliability

If fixed high flow rate is used for all servers, then all servers are adequately cooled, but energy consumption increases and cooling distribution becomes uneven

Engineering Contradiction:
Improvecooling adequacyVSAvoidwater pump energy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system applies local quality by providing customized water flow rates to individual servers based on their specific utilization levels. Instead of uniform high flow rates to all servers, each server receives the precise flow rate needed for its current workload, achieving adequate cooling for all servers while minimizing total energy consumption through localized optimization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cooling system is segmented into individual server-level control zones with separate valves and flow measurement. This segmentation allows independent adjustment of each server's cooling flow based on its utilization, replacing the monolithic fixed-flow approach with granular, demand-based control across multiple server channels

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances cooling efficiency by optimizing water flow to match server utilization, reducing energy consumption and preventing overheating, while conserving resources and maintaining even heat distribution across the datacenter.

Implementation Method 1

Liquid cooling is often used for computing equipment

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12414274B2Measuring utilization to adjust water flow for cooling of servers and server components
Publication Date: 2025.09.09 LENOVO ENTERPRISE SOLUTIONS (SINGAPORE) PTE LTD
  • US12414274B2 patent drawing
  • US12414274B2 patent drawing
  • US12414274B2 patent drawing

AI summary

A method for measuring utilization to adjust water flow for cooling of servers and server components includes determining a utilization of a server. The server is water-cooled and includes one of a plurality of servers. Each server of the plurality of servers is water-cooled, and each server of the plurality of servers is connected to a water supply manifold by one or more valves. The method also includes determining, based at least in part on the determined utilization of the server, a water flow rate to cool the server. The method includes adjusting, based at least in part on the determined water flow rate to cool the server, a water flow rate to the server via a valve controlling the water flow rate to the server.