Servo-Pneumatic Soft Gripper Control for Adaptive Force Feedback

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Solution Overview

Problem

Conventional robotic grippers are expensive and ineffective in handling objects with varying weights, sizes, and shapes, particularly in environments where uncertainty and variability are high, due to their rigidity and inability to adapt.

Innovation Solution

The development of servo-pneumatic control systems for soft robotic actuators, which utilize elastomeric materials and fluid pressure to create adaptive, lightweight, and customizable grippers that can conform to objects and control pressure and flow to achieve precise motion and grasping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional robotic grippers are used, then grasping force and structural strength are improved, but adaptability to objects with varying weights, sizes, and shapes deteriorates

Engineering Contradiction:
Improvegrasping forceVSAvoidadaptability to objects
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent employs soft robotic actuators with flexible elastomeric structures that can deform and conform to objects of varying shapes, sizes, and weights. The flexible gripper fingers are composed of soft materials that allow adaptive wrapping around objects while maintaining sufficient grasping force through pneumatic actuation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system implements dynamic control through servo-pneumatic actuators that can rapidly adjust pressure and flow to modify the gripper's shape and force output in real-time. This allows the gripper to adapt its mechanical properties during operation to match the specific characteristics of different objects being manipulated.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If conventional robotic grippers are used, then manufacturing precision and structural rigidity are improved, but cost and complexity increase

Engineering Contradiction:
Improvestructural precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent utilizes pneumatic actuation systems to control the soft robotic gripper, replacing complex mechanical transmission systems with simpler pneumatic circuits. Servo-pneumatic valves provide precise control of air pressure and flow to the elastomeric actuators, achieving accurate motion control without the mechanical complexity of traditional robotic grippers.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system changes the physical state and parameters of the elastomeric materials through pneumatic pressure control, allowing the gripper to transition between different stiffness and shape configurations. This enables a single simple structure to achieve multiple functional states that would otherwise require complex mechanical systems.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If soft robotic actuators with servo-pneumatic control are used, then adaptability and object conformity are improved, but response bandwidth and control precision may deteriorate

Engineering Contradiction:
Improveobject conformityVSAvoidresponse bandwidth
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent implements closed-loop feedback control systems that continuously monitor the position, force, and pressure of the soft robotic actuators. This feedback is used by servo controllers to adjust pneumatic valve actuation in real-time, ensuring rapid and precise response despite the inherent compliance of soft materials. The feedback mechanism compensates for the slower response characteristics of pneumatic systems.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The servo-pneumatic control systems enable soft robotic actuators to efficiently grasp and manipulate objects without damage, offering high response bandwidth, precise force control, and immunity to external disturbances, while being cost-effective and adaptable to diverse environments.

Implementation Method 1

servo-pneumatic control systems for soft robotic actuators, which utilize elastomeric materials and fluid pressure to create adaptive, lightweight, and customizable grippers

Methodology Applied
Scientific EffectPneumatics:

Implementation Method 2

utilize elastomeric materials and fluid pressure to create adaptive, lightweight, and customizable grippers that can conform to objects

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11389955B2Servo-pneumatic control systems for soft robotic actuators
Publication Date: 2022.07.19 SCHMALZ FLEXIBLE GRIPPING INC
  • US11389955B2 patent drawing
  • US11389955B2 patent drawing
  • US11389955B2 patent drawing

AI summary

Exemplary embodiments relate to the use of servo-pneumatic control systems for actuation and de-actuation of soft robotic actuators. Apparatuses and methods are disclosed for using a servo-pneumatic control system in fluid communication with the soft robotic actuator and configured to maintain a closed loop in which at least one of pressure, mass of fluid, or volume of fluid is controlled within the soft robotic actuator. The embodiments may be used to prevent deformation of grasped objects; detect grasping, collision, and releasing objects; and other operations with a rapid servo-pneumatic response.