Shielding Electrode for Capacitive Liquid Measurement

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Solution Overview

Problem

Existing electrical measuring assemblies for capacitive measurement of liquids face inaccuracies due to stray capacitances caused by temperature variations and water diffusion in the insulation, leading to defective measurements.

Innovation Solution

A shielding electrode is arranged between the inner and insulating elements to suppress stray capacitances, ensuring that variations in the insulation's permittivity do not affect the capacitance measurement between the inner and outer electrodes, with active shielding achieved through potential synchronization using an operational amplifier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an insulating element is used to electrically insulate the inner electrode from the outer electrode, then electrical insulation is achieved, but stray capacitances occur between the inner electrode and outer electrode that vary with temperature and water diffusion, leading to measurement errors

Engineering Contradiction:
Improveelectrical insulationVSAvoidpermittivity measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A shielding electrode is introduced as an intermediary component between the insulating element and the inner electrode. This shielding electrode acts as a mediator that blocks the capacitive coupling path through the insulating element, preventing stray capacitances from affecting the measurement while maintaining the electrical insulation function of the insulating element.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful stray capacitance effect is extracted and isolated from the measurement circuit by introducing the shielding electrode. The shielding electrode captures and contains the stray capacitance between the insulating element and inner electrode, separating it from the measurement path between the inner and outer electrodes.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If temperature compensation is applied to eliminate temperature-dependent capacitance variation, then temperature effects are reduced, but measurement accuracy is still compromised by varying stray capacitances from insulation changes

Engineering Contradiction:
Improvetemperature-compensated measurement accuracyVSAvoidmeasurement stability under insulation variation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The shielding electrode serves as a protective intermediary that isolates the measurement circuit from insulation variations. By placing the shielding electrode between the insulating element and the inner electrode, it mediates and blocks the transmission of stray capacitance variations to the measurement path, ensuring stable measurements even when insulation properties change.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a shielding electrode is arranged between the inner electrode and the insulating element, then stray capacitances are suppressed and measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecapacitance measurement accuracyVSAvoidelectrode structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The shielding electrode is positioned as an intermediary layer between the insulating element and the inner electrode, creating a capacitive shield that blocks stray electric field lines. This intermediary structure effectively suppresses stray capacitances without requiring fundamental redesign of the basic electrode configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding electrode is electrically connected to the inner electrode, creating an equipotential surface that extends the inner electrode's potential to the region adjacent to the insulating element. This equipotential connection ensures that no potential difference exists between the shielding electrode and inner electrode, eliminating stray capacitance effects.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for high-accuracy measurement of liquid quality by isolating the inner electrode from insulation-related interference, enabling continuous or periodic monitoring of liquids with reduced error influences.

Implementation Method 1

a shielding electrode is arranged between the inner electrode and the insulating element, which shields the inner electrode from the insulating element

Methodology Applied
Scientific EffectElectrical shielding: Faraday Cage

Implementation Method 2

the capacitance to be measured is constituted between the centrally-arranged inner electrode and the surrounding outer electrode

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

active shielding achieved through potential synchronization using an operational amplifier

Methodology Applied
Scientific EffectActive shielding through potential synchronization:

Implementation Method 4

electrical measuring assembly for the capacitive measurement of a liquid

Methodology Applied
Scientific EffectCapacitive measurement: Capacitance

Implementation Method 5

an increase in the electrical permittivity ε of the oil or fat occurs, which is also described as dielectric conductivity

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentUS11346802B2Measuring assembly for measuring liquids
Publication Date: 2022.05.31 TESTO SE & CO KGAA
  • US11346802B2 patent drawing
  • US11346802B2 patent drawing

AI summary

To increase the measuring precision of an electric measuring assembly (1) for capacitively measuring a liquid, an inner electrode (2) and an outer electrode (3) arranged concentrically to the inner electrode is provided, in which a shielding electrode (5) is arranged between the outer electrode (3) and the inner electrode (2). The potential of the shielding electrode (5) can be actively adjusted to the potential of the inner electrode (2) by a corresponding electric connection such that electric fields which are caused by dielectric displacements in parasitic capacitances are effectively shielded from the inner electrode (2) and thus from the capacitance to be measured. For this purpose, a two-part design of the inner electrode (2) is provided with sections (6) and (7) which can be moved axially relative to each other.