Adjustable Shock Absorber Control for Real-Time Ride Tuning

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Solution Overview

Problem

Current vehicle suspension systems require vehicles to be stopped for adjustments, limiting real-time adjustments to terrain and payload conditions, and lack the ability to make on-the-go adjustments for optimal ride comfort.

Innovation Solution

The system allows for real-time, on-the-go adjustments to shock absorbers' damping characteristics using electronically controlled valves and sensors, enabling operators to alter compression and rebound damping while driving, using a controller and user interface for optimal ride comfort based on sensor inputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional manual adjustment methods are used for shock absorbers, then adjustment capability is provided, but the vehicle must be stopped and tools are required, reducing productivity and ease of operation

Engineering Contradiction:
Improveease of adjustmentVSAvoidtime to adjust
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical adjustment tools with an electronically controlled system. The controller receives signals from the user interface and automatically adjusts the shock absorber parameters through electronic actuators, eliminating the need for manual tools and reducing adjustment time while maintaining full adjustment capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service adjustment where the operator can control shock absorber parameters directly through the user interface without requiring external tools or assistance. The electronic system automatically executes adjustments based on user input, making the adjustment process independent and rapid.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If adjustable shock absorbers are provided, then ride comfort can be optimized, but adjustments require stopping the vehicle, limiting adaptability to changing terrain and payload conditions

Engineering Contradiction:
Improvereal-time adjustment capabilityVSAvoidvehicle operation continuity
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent implements dynamic adjustment capability where shock absorber parameters can be changed while the vehicle is in motion. The electronic control system allows continuous modification of damping characteristics in response to changing terrain and payload conditions, eliminating the need to stop the vehicle for adjustments and maintaining operational continuity.

Inventive Principle:
Principle #15Dynamics

3Extent of automation

If electronic control systems with sensors and valves are implemented, then real-time damping control is achieved, but device complexity increases

Engineering Contradiction:
Improveautomatic damping controlVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent employs a multi-functional controller that integrates multiple control functions into a single device. The controller manages shock absorber adjustment, receives inputs from the user interface, and coordinates valve actuation, thereby reducing the number of separate components needed and simplifying the overall system architecture despite maintaining advanced automation capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11912096B2Adjustable vehicle suspension system
Publication Date: 2024.02.27 POLARIS IND INC
  • US11912096B2 patent drawing
  • US11912096B2 patent drawing
  • US11912096B2 patent drawing

AI summary

A damping control system for a vehicle having a suspension located between a plurality of ground engaging members and a vehicle frame includes at least one adjustable shock absorber having an adjustable damping profile and a driver actuatable input. The driver actuatable input may be positioned to be actuatable by the driver in the absence of requiring a removal of either of the hands of the driver from a steering device of the vehicle.