Hydraulic Shock-Linked Suspension for Cross-Axle Load Sharing

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Solution Overview

Problem

Conventional vehicle suspension systems face challenges in efficiently sharing wheel loads across axles, leading to increased complexity and cost, particularly when using electronics or sway bars, which do not effectively address cross-axle load sharing.

Innovation Solution

A multi-section shock-linked vehicle suspension system that uses hydraulics or gases like air or nitrogen to transfer force between shock absorbers, eliminating the need for mechanical levers and rods, allowing for space-efficient design and tunable suspension characteristics by sharing wheel loads across the vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional suspension systems use electronics to balance wheel loads, then wheel load balancing is improved, but device complexity and cost increase

Engineering Contradiction:
Improvewheel load balancingVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces electronic systems with a purely mechanical hydraulic linkage system. The shock absorbers are mechanically connected through hydraulic fluid and valves, eliminating the need for electronic sensors, controllers, and actuators while achieving the same wheel load balancing function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses hydraulic fluid and valves to create a mechanical linkage between shock absorbers. The hydraulic system allows force and motion to be transferred between shocks, enabling passive load sharing and balancing without electronic intervention.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Stability of the object's composition

If sway bars are used to link suspensions, then anti-roll function is improved, but cost increases and cross-axle load sharing is not effectively provided

Engineering Contradiction:
Improveanti-roll stabilityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the anti-roll function and cross-axle load sharing into a single integrated hydraulic linkage system. The same hydraulic connections that provide load sharing also provide anti-roll stability, eliminating the need for separate sway bars.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hydraulic linkage system performs multiple functions simultaneously: it provides cross-axle load sharing, anti-roll stability, and shock absorption. This multi-functional approach replaces the need for separate dedicated components like sway bars.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Force

If mechanical levers and rods are used to link shock absorbers, then force transfer is improved, but space efficiency deteriorates

Engineering Contradiction:
Improveforce transferVSAvoidspace efficiency
Core Design Contradiction:
ForceVSVolume of moving object

Solution Approach 1:

The patent uses hydraulic fluid and hoses to transfer force between shock absorbers, replacing bulky mechanical levers and rods. The hydraulic system achieves the same force transfer function while occupying significantly less space and allowing greater design flexibility.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively balances wheel loads, reduces oscillation, and enhances vehicle control by distributing shock impacts across multiple shock absorbers, improving comfort and stability while minimizing complexity and cost.

Implementation Method 1

The transfer receptacle can include a piston. The one or more transfer tubes can connect the transfer receptacle of the first multi-section shock absorber to the transfer receptacle of the second multi-section shock absorber

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

uses hydraulics or gases like air or nitrogen to transfer force between shock absorbers

Methodology Applied
Scientific EffectPascal's Law: Pascal's Law

Implementation Method 3

uses hydraulics or gases like air or nitrogen to transfer force between shock absorbers

Methodology Applied
Scientific EffectGas compression: Compression

Data Source

PatentUS11820193B1Shock-linked vehicle suspension
Publication Date: 2023.11.21 KOLLTEK LLC
  • US11820193B1 patent drawing
  • US11820193B1 patent drawing
  • US11820193B1 patent drawing

AI summary

A multi-section shock-linked vehicle suspension system is disclosed that transfers force from one point to another point in a system of interrelated shock absorbers. Force can be transmitted from one shock absorber to another using hydraulics or a gas such as air or nitrogen in a space-efficient form factor, without the use of levers and mechanical force transfer rods. The hydraulic or gas force can be tuned using valves to provide different suspension characteristics. The multi-section shock-linked system provides the ability to share wheel loads across the vehicle by using shock absorbers that are shared in addition to the individual shock absorber associated with each wheel.