SiC Device Gate Dielectric Shielding via Segmented Doping

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Solution Overview

Problem

Silicon carbide (SiC) devices are vulnerable to breakdown across the gate dielectric, and existing solutions do not provide effective shielding, leading to undesirable results.

Innovation Solution

A silicon carbide device design featuring a gate dielectric with a P-type doped region and an N-type doped region, where the N-type doped region has two portions with different widths and alignments to enhance shielding, reducing electric fields and on-resistance, and improving voltage blocking capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional gate dielectric structures are used in SiC devices, then manufacturing is simpler, but the gate dielectric is vulnerable to breakdown due to high electric fields

Engineering Contradiction:
Improvegate dielectric breakdown resistanceVSAvoiddoped region structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is segmented into multiple doped regions with different conductivity types (first doped region, second doped region with first and second portions, body region) to distribute and manage electric fields across distinct zones, preventing concentration at any single point that would cause gate dielectric breakdown

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the second doped region have different widths and positions tailored to local electric field requirements - the first portion has width less than the first doped region to modulate field distribution, while the second portion is positioned between the first doped region and gate dielectric to provide localized shielding where breakdown risk is highest

Inventive Principle:
Principle #3Local quality

2Reliability

If the second doped region has uniform width, then manufacturing is easier, but electric field distribution and on-resistance optimization are compromised

Engineering Contradiction:
Improvevoltage blocking capabilityVSAvoiddoped region fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The second doped region is designed with asymmetric width variation - the first portion has a width less than the first doped region, creating an asymmetric profile that optimizes electric field distribution and on-resistance characteristics while maintaining manufacturability through standard photolithography patterning

Inventive Principle:
Principle #4Asymmetry

3Reliability

If higher doping concentrations are used to reduce on-resistance, then conductivity improves, but electric fields across the gate dielectric increase causing breakdown risk

Engineering Contradiction:
Improveon-resistanceVSAvoidelectric field intensity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The second doped region acts as an intermediary structure between the first doped region and the gate dielectric, with its specific width profile and positioning serving to buffer and redistribute electric fields, allowing higher doping concentrations in the first doped region for low on-resistance while preventing excessive field intensity at the gate dielectric interface

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces maximum electric fields across the gate dielectric, minimizes on-resistance, and facilitates faster switching by optimizing the trade-off between on-resistance and oxide electric field during high voltage blocking.

Implementation Method 1

The design effectively reduces maximum electric fields across the gate dielectric

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

a first doped region having a first conductivity type, a body region of the first conductivity type, and a second doped region having a second conductivity type

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS10453950B2Silicon carbide (SiC) device with improved gate dielectric shielding
Publication Date: 2019.10.22 SEMICON COMPONENTS IND LLC
  • US10453950B2 patent drawing
  • US10453950B2 patent drawing
  • US10453950B2 patent drawing

AI summary

In one general aspect, an apparatus can include a silicon carbide (SiC) device can include a gate dielectric, a first doped region having a first conductivity type, a source, a body region of the first conductivity type, and a second doped region having a second conductivity type. The second doped region can have a first portion and a second portion. The first portion can be disposed between the first doped region and the body region and the second portion can be disposed between the first doped region and the gate dielectric. The first portion of the second doped region can have a width less than a width of the first doped region.