SiC Thyristor Carrier Injection Layer for Thermal Stability

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Solution Overview

Problem

Conventional optically triggered silicon carbide thyristors face challenges with high operating temperatures, requiring high optical power for switching and exhibiting negative temperature coefficients of forward voltage, which can lead to thermal runaway when operated in parallel, and have poor turn-on time and current gain due to thick drift layers.

Innovation Solution

The design includes a silicon carbide thyristor with a carrier injection layer and a buffer layer forming a p-n junction, optimized thickness and doping concentrations to reduce minority carrier injection, and a plurality of optically triggered assistant thyristors to enhance current supply and blocking voltage, achieving a positive temperature coefficient of forward voltage at low current densities and high reverse blocking modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the drift layer is made thick to sustain high reverse blocking voltages, then the reverse blocking capability is improved, but the turn-on time and current gain deteriorate

Engineering Contradiction:
Improvereverse blocking voltageVSAvoidturn-on time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The device is segmented into multiple functional layers: the drift layer for voltage blocking, and a separate carrier injection layer for rapid carrier supply. This segmentation allows the drift layer to maintain its thickness for high voltage blocking while the carrier injection layer provides fast turn-on response, resolving the contradiction between reverse blocking capability and turn-on time.

Inventive Principle:
Principle #1Segmentation

2Power

If conventional silicon carbide thyristors are operated in parallel to increase power handling, then the power handling capability is improved, but thermal runaway occurs due to negative temperature coefficients

Engineering Contradiction:
Improvepower handling capabilityVSAvoidthermal stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention changes the temperature coefficient parameter from negative to positive by optimizing the carrier injection layer thickness and doping concentration. This parameter change ensures that when devices are operated in parallel, the positive temperature coefficient provides automatic current balancing, preventing thermal runaway and enabling reliable parallel operation for enhanced power handling.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the carrier injection layer is optimized to reduce minority carrier injection at high temperatures, then the temperature coefficient becomes positive, but the optical power required for switching increases

Engineering Contradiction:
Improvetemperature coefficientVSAvoidoptical power for switching
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The carrier injection layer is designed with specific local properties: a thickness of 1-20 micrometers and doping concentration of 1E16 to 1E18 atoms/cm³. These localized quality parameters are optimized to achieve the right balance between reducing minority carrier injection (for positive temperature coefficient) and maintaining sufficient optical switching capability, resolving the contradiction between temperature stability and switching energy.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces minority carrier injection, improves turn-on characteristics, and enables thyristors to sustain high reverse blocking voltages, preventing thermal runaway and allowing for successful parallel operation with enhanced power handling capabilities.

Implementation Method 1

a thickness of the carrier injection layer and the second doping concentration are selected to reduce minority carrier injection by the carrier injection layer in response to an increase in operating temperature of the thyristor

Methodology Applied
Scientific EffectMinority carrier injection:

Implementation Method 2

a plurality of optically triggered assistant thyristors to enhance current supply and blocking voltage

Methodology Applied
Scientific EffectOptical triggering: Photoelectric Effect

Data Source

PatentEP2721649B1Optically assist-triggered wide bandgap thyristors having positive temperature coefficients
Publication Date: 2020.12.09 WOLFSPEED INC
  • EP2721649B1 patent drawingFigure 1
  • EP2721649B1 patent drawingFigure 2
  • EP2721649B1 patent drawingFigure 3A~3B

AI summary

A thyristor includes a first conductivity type semiconductor layer, a first conductivity type carrier injection layer on the semiconductor layer, a second conductivity type drift layer on the carrier injection layer, a first conductivity type base layer on the drift layer, and a second conductivity type anode region on the base layer. The thickness and doping concentration of the carrier injection layer are selected to reduce minority carrier injection by the carrier injection layer in response to an increase in operating temperature of the thyristor. A cross-over current density at which the thyristor shifts from a negative temperature coefficient of forward voltage to a positive temperature coefficient of forward voltage is thereby reduced.