Silicide Layer Thermal Resistance in 3D Semiconductor Memory

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Solution Overview

Problem

The challenge in manufacturing three-dimensional semiconductor memory devices is the warping of substrates due to the thermal expansion mismatch between silicon and metallic materials, which complicates the high-yield production and increases the risk of junction failure from high-temperature silicide layer agglomeration.

Innovation Solution

The use of a silicide layer with a higher temperature resistance, such as a dual silicide layer including metal atoms with larger atomic radii like platinum, reduces thermal stress and agglomeration, and a laminated structure with alternating conducting layers and insulating layers helps mitigate substrate warping, while specific manufacturing processes like thermal silicidation and void formation in polysilicon layers enhance electrical conductivity and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metallic materials are used in the semiconductor memory device, then electrical conductivity is improved, but substrate warping occurs due to thermal expansion mismatch with silicon

Engineering Contradiction:
Improveelectrical conductivityVSAvoidsubstrate warping
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent employs a composite material structure consisting of alternating silicon layers and insulating layers. This composite structure replaces traditional metallic interconnects, eliminating the thermal expansion mismatch between metals and silicon that causes substrate warping, while maintaining electrical conductivity through the silicon-based composite pathway

Inventive Principle:
Principle #40Composite materials

2Reliability

If high-temperature processing is applied to form silicide layers, then electrical conductivity is improved, but junction failure occurs due to silicide layer agglomeration

Engineering Contradiction:
Improveelectrical conductivityVSAvoidjunction failure
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material composition parameters of the silicide layer by incorporating metal atoms with larger atomic radii (such as platinum group metals). This parameter change increases the melting point and thermal stability of the silicide layer, allowing it to withstand high-temperature processing without agglomeration while achieving the desired electrical conductivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite silicide layer structure that combines silicon with metal atoms of larger atomic radii. This composite material exhibits enhanced thermal stability and resistance to agglomeration compared to traditional silicide layers, enabling high-temperature processing without junction failure

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces substrate warping, lowers the sheet resistivity of the silicide layer, and minimizes junction failure, enabling more reliable and efficient production of three-dimensional semiconductor memory devices.

Implementation Method 1

the warping of substrates due to the thermal expansion mismatch between silicon and metallic materials

Methodology Applied
Scientific EffectThermal stress: Thermal Expansion

Implementation Method 2

the thermal expansion mismatch between silicon and metallic materials

Methodology Applied
Scientific EffectThermal expansion mismatch: Thermal Expansion

Implementation Method 3

specific manufacturing processes like thermal silicidation and void formation in polysilicon layers enhance electrical conductivity and reduce resistance

Methodology Applied
Scientific EffectThermal silicidation: Heat Treatment

Data Source

PatentUS10121796B2Semiconductor memory device
Publication Date: 2018.11.06 KIOXIA CORP
  • US10121796B2 patent drawing
  • US10121796B2 patent drawing
  • US10121796B2 patent drawing

AI summary

According to embodiments, a semiconductor memory device includes a plurality of control gate electrodes laminated on a substrate. A first semiconductor layer has one end connected to the substrate, has a longitudinal direction in a direction intersecting with the substrate, and is opposed to the plurality of control gate electrodes. An electric charge accumulating layer is positioned between this control gate electrode and the first semiconductor layer. A first contact has one end connected to the substrate and another end connected to a source line. A second contact has one end connected to the substrate and another end connected to a wiring other than the source line. The first contact includes a first silicide layer arranged on the substrate. The second contact includes a second silicide layer arranged on the substrate. The first silicide layer has a higher temperature resistance than the second silicide layer.