Silicon Anode Crystal Plane Etching for Longer Cycle Life

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Solution Overview

Problem

Silicon-based negative electrode active materials face issues with volume expansion during charging, leading to disconnection of conductive paths and poor battery performance, and existing solutions to mitigate this problem often result in further deterioration of battery characteristics.

Innovation Solution

A silicon-based active material is prepared by etching the crystal planes using an alkali solution to adjust the specific surface area of the (220) and (111) crystal planes, resulting in improved lithium ion mobility and reduced stress, with the (220) plane having a specific surface area of 1-30 m²/g and the (111) plane having a specific surface area of 0.1-5 m²/g.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based compound is used as negative electrode active material to increase capacity, then discharge capacity is improved, but volume expansion occurs during charging leading to disconnection of conductive path

Engineering Contradiction:
Improvedischarge capacityVSAvoidconductive path connectivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The silicon-based compound particles are divided into smaller granules through pulverization, creating multiple smaller units instead of large particles. This segmentation reduces the overall volume expansion impact on conductive paths and maintains better electrical connectivity during charging cycles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a non-uniform particle size distribution with a specific Dv10 value range (0.1-3 μm) to optimize local properties. The fine particles provide high capacity while the controlled size distribution ensures adequate conductive path maintenance, creating different functional zones within the electrode structure.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If measures are taken to suppress volume expansion such as coating with thin film or adjusting particle diameter, then volume expansion is reduced, but battery performance deteriorates

Engineering Contradiction:
Improvevolume stabilityVSAvoidbattery performance
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The invention optimizes the particle size distribution parameters, specifically controlling the Dv10 value within 0.1-3 μm range, to achieve the right balance between volume stability and performance. By adjusting this critical parameter, the electrode maintains structural integrity while preserving high discharge capacity without requiring additional coating layers.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If pulverized silicon-based active material with plate-like surface composed of 111 crystal plane is used, then preparation is simple, but lithium ion mobility is low causing poor battery service life

Engineering Contradiction:
Improvepreparation simplicityVSAvoidlithium ion mobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The invention changes the crystal plane orientation parameter by controlling the pulverization process to reduce the proportion of 111 crystal planes on the particle surface. This parameter change in surface crystallography directly improves lithium ion mobility while maintaining the simplicity of the pulverization preparation method.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjusted crystal plane distribution enhances lithium intercalation and deintercalation reactions, reducing particle cracking and improving the service life maintenance rate of the electrode.

Implementation Method 1

A silicon-based active material is prepared by etching the crystal planes using an alkali solution to adjust the specific surface area of the (220) and (111) crystal planes

Methodology Applied
Scientific EffectEtching: Ablation

Implementation Method 2

The adjusted crystal plane distribution enhances lithium intercalation and deintercalation reactions, reducing particle cracking and improving the service life maintenance rate of the electrode

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentEP4715899A1Negative active material, method for preparing same, negative electrode composition, negative electrode comprising same for lithium secondary battery, and lithium secondary battery comprising negative electrode
Publication Date: 2026.03.25 LG ENERGY SOLUTION LTD
  • EP4715899A1 patent drawingFigure 1~3
  • EP4715899A1 patent drawingFigure 4~5
  • EP4715899A1 patent drawingFigure 6

AI summary

The present application relates to a negative electrode active material, a method for preparing the negative electrode active material, a negative electrode composition, a negative electrode for a lithium secondary battery including the same, and a lithium secondary battery including the negative electrode.