Silicon Negative Electrode Binder for Battery Cycle Life

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Non-aqueous electrolyte secondary batteries with silicon-based active materials face challenges in cycle life and gas generation due to volume changes during charging and discharging, leading to reduced stability and capacity retention.

Innovation Solution

Incorporating a water-soluble polymer with specific monomer units, such as acrylic acid and tetrafunctional (meth)acrylate, in the negative electrode mixture layer to enhance bonding strength and reduce gas generation by uniformly covering active material particles, thereby maintaining conductive paths and suppressing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a silicon-based active material is used in the negative electrode to increase capacity, then the battery capacity is improved, but the cycle life deteriorates due to large volume changes during charging and discharging

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a water-soluble polymer binder with specific functional groups to create a flexible binding matrix that can accommodate the large volume changes of silicon-based active material during lithiation and delithiation. The polymer forms a conformal coating that flexes with the silicon particles, preventing mechanical degradation and maintaining electrode integrity over many cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs a composite binder system comprising water-soluble polymer with specific functional groups that combines adhesive properties with mechanical flexibility. This composite material approach allows the binder to simultaneously adhere silicon particles together and accommodate their volume expansion/contraction, resolving the contradiction between capacity and cycle life.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a silicon-based active material is used to increase capacity, then the battery capacity is improved, but gas generation increases due to decomposition of the non-aqueous electrolyte

Engineering Contradiction:
Improvebattery capacityVSAvoidgas generation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The water-soluble polymer binder acts as an intermediary between the silicon-based active material and the non-aqueous electrolyte. It forms a protective interface that prevents direct contact between the electrolyte and silicon surfaces, thereby suppressing decomposition reactions and reducing gas generation while allowing lithium ion transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potential harm of electrolyte decomposition into a benefit by using the polymer binder to control the interaction. The binder's functional groups create a stable interface that prevents uncontrolled decomposition, transforming the harmful gas-generating side reactions into a controlled process that maintains battery performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If polyacrylic acid is used as a binder in the negative electrode, then the electrode structure is maintained, but the cycle life still has room for improvement

Engineering Contradiction:
Improveelectrode structure stabilityVSAvoidcycle life
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the binder by selecting water-soluble polymers with specific functional groups and molecular weights. This parameter optimization enhances the binder's ability to accommodate volume changes and maintain adhesion under cycling conditions, improving cycle life while preserving structural stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by designing a binder with specific functional groups that provide different properties at different locations: strong adhesion to silicon particles, flexibility to accommodate volume changes, and stability to prevent electrolyte decomposition. This localized functional differentiation resolves the contradiction between structural stability and cycle life.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the water-soluble polymer improves cycle life and storage stability by reducing gas generation and maintaining active material contact, resulting in a high-capacity battery with extended lifespan.

Implementation Method 1

The water-soluble polymer includes 0.30 mol/100 g or more and 0.40 mol/100 g or less of an acrylic acid monomer unit

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

uniformly covering active material particles, thereby maintaining conductive paths and suppressing side reactions

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentUS10483525B2Non-aqueous electrolyte secondary battery
Publication Date: 2019.11.19 PANASONIC ENERGY CO LTD
  • US10483525B2 patent drawing
  • US10483525B2 patent drawing
  • US10483525B2 patent drawing

AI summary

A non-aqueous electrolyte secondary battery having a long cycle life and generates a small amount of gas during, for example, storage in a charged state. A negative electrode in a non-aqueous electrolyte secondary battery according to an exemplary embodiment includes a negative electrode current collector and a negative electrode mixture layer formed on the negative electrode current collector. The negative electrode mixture layer contains a water-soluble polymer and a negative electrode active material containing a silicon-based active material. The water-soluble polymer contains 0.30 mol/100 g or more and 0.40 mol/100 g or less of an acrylic acid monomer unit and 10−4 mol/100 g or more and 10−3 mol/100 g or less of a tetrafunctional (meth)acrylate monomer unit. An aqueous solution containing 1% by mass of the polymer in terms of solid content has a viscosity of 0.05 Pa·s or higher and 0.70 Pa·s or lower.