Silicon Core-Shell Composite for Hydrogen Generation

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Solution Overview

Problem

Current hydrogen gas production methods, such as refining petroleum and electrolysis, are environmentally detrimental due to carbon dioxide emission and high energy consumption, respectively.

Innovation Solution

A composite of core-shell structures comprising a silicon-containing core and a multi-layered shell with a hydrophilic layer and alkali material, including strong alkalis like sodium hydroxide and potassium hydroxide, which are homogeneously mixed with salts, is used to generate hydrogen gas efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If hydrogen is produced through refining petroleum, then hydrogen gas can be generated, but carbon dioxide emissions increase

Engineering Contradiction:
Improvehydrogen gas productionVSAvoidcarbon dioxide emissions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the reaction system by using silicon-containing materials and alkali metals to produce hydrogen through a different chemical pathway (silicon-alkali reaction) instead of petroleum refining, thereby eliminating CO2 emissions while maintaining hydrogen production capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials consisting of silicon-containing cores coated with alkali metal shells to enable hydrogen generation through chemical reaction with water, replacing the petroleum-based refining process and avoiding carbon dioxide production

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If hydrogen is produced through electrolysis, then hydrogen gas can be generated, but electrical energy consumption increases

Engineering Contradiction:
Improvehydrogen gas productionVSAvoidelectrical energy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent replaces the electrical energy-based electrolysis system with a chemical reaction system using silicon-containing materials and alkali metals, substituting mechanical/electrical energy input with chemical potential energy to generate hydrogen

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the energy input parameter from electrical energy (electrolysis) to chemical energy (silicon-alkali reaction), fundamentally altering the energy conversion pathway to produce hydrogen without requiring significant electrical energy consumption

Inventive Principle:
Principle #35Parameter changes

3Productivity

If core-shell structures are used for hydrogen generation, then reaction speed increases, but structural complexity increases

Engineering Contradiction:
Improvehydrogen generation speedVSAvoidcomposite structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the functional components into distinct parts: silicon-containing cores providing the reactive substrate and alkali metal shells providing the catalytic surface, allowing each component to perform its specific function while maintaining overall structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite materials with simple core-shell architecture where the silicon-containing core and alkali metal shell work together to enhance reaction speed, achieving high productivity without complex structural design

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite reduces the aggregation of core-shell structures and enhances hydrogen gas production speed and efficiency, while being environmentally friendly by minimizing energy consumption and carbon dioxide emission.

Implementation Method 1

a hydrophilic layer covering the surface of the silicon-containing core

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 2

an alkali material covering the hydrophilic layer

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11383975B2Composite for generating hydrogen
Publication Date: 2022.07.12 SILICAN INC
  • US11383975B2 patent drawing
  • US11383975B2 patent drawing
  • US11383975B2 patent drawing

AI summary

A composite for generating hydrogen includes several core-shell structures, each of which include a silicon-containing core and a shell covering the surface of the silicon-containing core. The shell includes a hydrophilic layer covering the surface of the silicon-containing core and an alkali material covering the hydrophilic layer.