Silicon Negative Electrode Material with Glassy Matrix for Battery Cycle Life

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing non-aqueous electrolyte secondary batteries face reduced cycle characteristics due to cracking in the lithium silicate phase caused by stress from silicon particle expansion and contraction during charge/discharge, leading to decreased current collecting efficiency and side reactions.

Innovation Solution

Incorporating a low-melting point inorganic oxide, such as boron oxide, into the voids of the lithium silicate phase to form a denser particle agglomerate, which enhances the strength of the negative electrode and suppresses cracking, thereby improving cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon particles are dispersed in a lithium silicate phase to achieve high capacity, then the theoretical capacity density is improved, but cracking occurs in the lithium silicate phase due to stress from expansion and contraction during charge/discharge

Engineering Contradiction:
Improvetheoretical capacity densityVSAvoidstrength of lithium silicate phase
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent changes the physical state of the lithium silicate phase from a rigid solid matrix to a flexible glassy phase by controlling the composition and thermal processing. This parameter change allows the matrix to accommodate volume changes of silicon particles during charge/discharge without cracking, while still maintaining high capacity density through silicon dispersion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system consisting of silicon particles dispersed in a lithium silicate glassy phase. This composite structure combines the high capacity advantage of silicon with the flexibility and stress-absorption capability of the glassy matrix, resolving the contradiction between capacity and structural strength.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon particles expand and contract during charge/discharge, then high capacity is achieved, but stress causes cracking in the lithium silicate phase leading to reduced cycle characteristics

Engineering Contradiction:
ImprovecapacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transforms the lithium silicate phase into a glassy state through compositional adjustment and thermal processing. This parameter change enables the matrix to flexibly accommodate silicon particle volume changes during cycling, preventing crack formation and maintaining both high capacity and excellent cycle characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The lithium silicate glassy phase acts as an intermediary matrix that mediates between the silicon particles and the external environment. It absorbs and distributes the stress generated by silicon expansion and contraction, preventing stress concentration and crack propagation, thereby maintaining reliability over many cycles.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the lithium silicate phase is used as a matrix for silicon particles, then current collecting efficiency is improved, but side reactions increase due to cracking

Engineering Contradiction:
Improvecurrent collecting efficiencyVSAvoidside reactions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state of the lithium silicate phase to a glassy matrix, which maintains good electrical contact and current collection efficiency while simultaneously providing flexibility to accommodate silicon volume changes. This eliminates cracking that would otherwise lead to increased side reactions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of low-melting point inorganic oxide fills voids in the lithium silicate phase, increasing the strength of the particle agglomerate and reducing the occurrence of cracking, thus enhancing the battery's cycle characteristics and maintaining capacity retention over charge/discharge cycles.

Implementation Method 1

a low-melting point inorganic oxide that has a lower melting point than lithium silicate forming the lithium silicate particles

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

heated to a temperature greater than or equal to a temperature at which the raw materials change into a liquid phase, quenched to a temperature lower than a temperature at which spinodal decomposition occurs

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10950852B2Negative electrode material for non-aqueous electrolyte secondary battery and non-aqueous electrolyte secondary battery
Publication Date: 2021.03.16 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10950852B2 patent drawing
  • US10950852B2 patent drawing
  • US10950852B2 patent drawing

AI summary

A negative electrode material for a non-aqueous electrolyte secondary battery includes: a lithium silicate phase including lithium silicate particles; silicon particles dispersed in the lithium silicate phase; and a low-melting point inorganic oxide that has a lower melting point than lithium silicate forming the lithium silicate particles, and that is solid at room temperature. The lithium silicate particles and the silicon particles form a particle agglomerate, and the low-melting point inorganic oxide is filled in at least a portion of voids included in the particle agglomerate.