Silicon Sensor Intermediate Band Layer for Broadband IR Detection

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Solution Overview

Problem

Existing silicon-based image sensors are limited in their ability to detect electromagnetic radiation with wavelengths greater than 1100 nm, such as short-wave infrared (SWIR), mid-wave infrared (MWIR), and long-wave infrared (LWIR), due to the high cost of materials and techniques required for such detection.

Innovation Solution

The introduction of an intermediate band layer comprising a plurality of dopant particles in a silicon-based sensor, which absorbs photons with energies lower than the silicon band gap, forming optically induced minority carriers that can be converted into detectable carriers by an adjacent n-p junction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If silicon-based sensors are used to detect wavelengths greater than 1100 nm, then the cost is reduced, but the detection capability is lost

Engineering Contradiction:
ImprovecostVSAvoiddetection capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The sensor is divided into two functional layers: a photo-sensitive silicon substrate for standard detection and an intermediate band layer for extended wavelength detection. This segmentation allows each layer to specialize in different wavelength ranges, enabling silicon-based sensors to detect wavelengths greater than 1100 nm while maintaining cost effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines silicon substrate with an intermediate band layer containing dopant particles to create a composite sensor structure. This composite material approach enables the sensor to detect a broader wavelength range (including SWIR, MWIR, LWIR) while maintaining the cost advantages of silicon-based technology

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If intermediate band layer is added to extend wavelength range, then detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvewavelength rangeVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The intermediate band layer serves multiple functions: it absorbs photons with energies lower than the silicon band gap, forms optically induced minority carriers, and enables detection across SWIR, MWIR, and LWIR ranges. This multi-functionality extends the wavelength range without requiring separate detection systems for each band

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The intermediate band layer acts as an intermediary between incident photons and the silicon substrate. It absorbs low-energy photons that silicon cannot directly detect, converts them to optically induced minority carriers, and transfers them to the silicon substrate for signal readout, thereby extending detection capability with a single intermediate component

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the sensitivity and absorption of silicon sensors for electromagnetic radiation across a broader wavelength range, including SWIR, MWIR, and LWIR, without the need for expensive materials, thereby reducing costs and expanding the capabilities of silicon-based sensors.

Implementation Method 1

the intermediate band layer includes a plurality of dopant particles configured to absorb photons having energies lower than the band gap of the silicon sensor to form optically induced minority carriers

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

the n-p junction may be configured to convert a carrier optically induced in the intermediate band to a carrier in the conduction band or the valence band

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20250040265A1Broadband silicon sensor
Publication Date: 2025.01.30 SRI INTERNATIONAL
  • US20250040265A1 patent drawing
  • US20250040265A1 patent drawing
  • US20250040265A1 patent drawing

AI summary

In general, the disclosure describes sensor including an intermediate band layer including a plurality of dopant particles, wherein the intermediate band layer is configured to absorb a portion of incident electromagnetic radiation comprising a first range of wavelengths greater than 1100 nm and form optically induced minority carriers. The sensor also includes a photo-sensitive silicon substrate configured to detect the electromagnetic radiation comprising a second range of wavelengths less than or equal to 1100 nm.