Silk PET Mix-Woven Scaffold for Tendon Repair

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Solution Overview

Problem

Current artificial ligaments, such as the LARS system, face challenges with long-term stability and integration with surrounding tissues due to fatigue and poor biocompatibility, limiting their clinical application for tendon/ligament injuries.

Innovation Solution

A silk/PET mix-woven scaffold is developed, where PET fibers provide initial mechanical stability and silk degrades over time to promote tissue growth, combining the benefits of both materials for improved integration and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If pure PET fibers are used to provide mechanical stability, then early fixation strength is improved, but tissue integration is worsened

Engineering Contradiction:
Improveearly fixation strengthVSAvoidtissue integration
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The invention uses a composite structure consisting of PET fibers and silk fibers. The PET fibers provide the necessary mechanical strength and stability in the early stage, while the silk fibers facilitate tissue integration and degradation. This composite material approach resolves the contradiction by combining materials with complementary properties - PET for strength and silk for biocompatibility and gradual degradation.

Inventive Principle:
Principle #40Composite materials

2Reliability

If pure silk is used to promote tissue growth, then biocompatibility is improved, but mechanical stability is worsened

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidmechanical stability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The composite structure combines silk fibers with PET fibers. The silk component provides excellent biocompatibility and promotes tissue growth, while the PET component compensates for the mechanical weakness by providing structural support and stability. The synergistic effect of the composite resolves the contradiction between biocompatibility and mechanical strength.

Inventive Principle:
Principle #40Composite materials

3Strength

If LARS ligament is used to achieve early fixation, then mechanical property is improved, but long-term stability is worsened

Engineering Contradiction:
Improvemechanical propertyVSAvoidlong-term stability
Core Design Contradiction:
StrengthVSDuration of action of stationary object

Solution Approach 1:

The invention introduces dynamic behavior through the differential degradation of silk and PET fibers over time. Initially, the structure is dominated by PET providing high mechanical strength for early fixation. As time progresses, the silk degrades and is replaced by tissue, while PET gradually loses strength. This dynamic transition from synthetic-support-dominated to tissue-dominated structure resolves the contradiction between early mechanical strength and long-term stability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11311649B2Silk/pet mix-woven scaffold and preparation method and use thereof
Publication Date: 2022.04.26 ZHEJIANG UNIV
  • US11311649B2 patent drawing
  • US11311649B2 patent drawing
  • US11311649B2 patent drawing

AI summary

The present invention relates to the technical field of silk scaffolds, and in particular, to a silk/pet mix-woven scaffold and a preparation method and use thereof. The silk/PET mix-woven scaffold is formed by weaving silk and PET fibers. Sericin of the silk is removed. The silk and the PET fibers are mixed and knitted. The PET fibers provide reliable fixation in an early stage to maintain the stability of mechanical properties, and the silk degrades gradually in a later stage to promote the growth of new tissues to achieve the integration of the scaffold and the body. When the scaffold is used for artificial tendon/ligament recovery, its overall performance is better than that of pure silk or pure PET fiber scaffolds, and the scaffold has excellent clinical transformation potential.