Single-Layer Burn-In Test Board Layout for Uniform Temperature

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Solution Overview

Problem

Existing burn-in test boards face challenges with temperature uniformity and manufacturing quality due to fine ball size and spacing of semiconductor devices, leading to potential manufacturing defects and increased costs.

Innovation Solution

A test board design with sub-boards arranged in a single-row single-layer structure on an interface board, allowing for parallel connection and improved airflow, ensuring temperature uniformity and enabling high-speed processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If semiconductor devices are tested in matrix form on a large-area interface board, then processing capacity is increased, but manufacturing quality deteriorates due to extremely small ball size and spacing

Engineering Contradiction:
Improveprocessing capacityVSAvoidmanufacturing quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The test board is divided into multiple sub-boards, each capable of holding a limited number of semiconductor devices. This segmentation allows each sub-board to maintain manageable ball size and spacing requirements while collectively increasing processing capacity through parallel testing across multiple sub-boards.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple test boards are stored together in the burn-in chamber, then processing capacity is increased, but temperature uniformity deteriorates

Engineering Contradiction:
Improveprocessing capacityVSAvoidtemperature uniformity
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The test board is segmented into multiple sub-boards arranged in a single row, which improves airflow patterns and heat distribution. This segmentation allows for better thermal management while maintaining high processing capacity through parallel testing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sub-boards are arranged in a single-row configuration rather than stacking multiple complete test boards vertically. This dimensional change optimizes airflow and heat distribution across the test board, ensuring temperature uniformity while maintaining processing capacity through parallel sub-board testing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If sub-boards are connected in parallel to the interface board, then manufacturing cost is reduced and productivity is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidconnection structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The test board is divided into multiple sub-boards that can be independently manufactured and then connected in parallel to the interface board. This segmentation simplifies manufacturing by allowing modular production of individual sub-boards while reducing overall device complexity through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250277845A1Test board for burn-in test
Publication Date: 2025.09.04 UNITEST INC
  • US20250277845A1 patent drawing
  • US20250277845A1 patent drawing
  • US20250277845A1 patent drawing

AI summary

Proposed is a test board for a burn-in test. According to a specific embodiment of the present technology, in a basic-type test board that supplies a test signal of a PGB to sockets of sub-boards, each sub-board is arranged in a single-row single-layer structure on one interface board or FTB, so the height of the test board can be lowered compared to a conventional test board, thereby enabling smooth airflow, and a plurality of semiconductor devices can be tested in a uniform environment, thereby improving the durability of the test board. Furthermore, each sub-board is connected in parallel to the interface board or FTB, so a test signal can be simultaneously supplied to sockets of each sub-board through each sub-connector, thereby enabling high-speed processing. Moreover, each sub-board can be configured in various types and sizes, so the productivity of a test board circuit board can be increased.