Single Sensor Vision System Merging Optical Paths

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Solution Overview

Problem

Current vision systems require multiple cameras and processors to acquire images with varying fields of view and focal planes, leading to increased costs and complexity.

Innovation Solution

A vision system utilizing a single image sensor with multiple optical paths and illuminators, where each optical path projects a distinct field of view and focal plane onto the sensor, and a processor controls the illuminators to selectively transmit different light characteristics, allowing simultaneous acquisition of multiple image scenes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple cameras and processors are deployed to acquire images with varying fields of view and focal planes, then the capability to capture multiple image scenes is improved, but the cost and system complexity increase significantly

Engineering Contradiction:
Improvecapability to capture multiple image scenesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple optical paths into a single camera system. Multiple optical paths with different fields of view and focal planes are combined to project onto one image sensor, eliminating the need for multiple separate cameras and processors. This reduces system complexity while maintaining the capability to capture multiple image scenes simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single camera system is designed to perform multiple functions by incorporating multiple optical paths that can capture different fields of view and focal planes. This multi-functional design allows one camera to replace multiple specialized cameras, reducing overall system complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple cameras and processors are deployed to acquire images with varying fields of view and focal planes, then the capability to capture multiple image scenes is improved, but the cost increases significantly

Engineering Contradiction:
Improvecapability to capture multiple image scenesVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple optical paths into a single camera system. Multiple optical paths with different fields of view and focal planes are combined to project onto one image sensor, eliminating the need for multiple separate cameras and processors. This reduces system complexity while maintaining the capability to capture multiple image scenes simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single camera system is designed to perform multiple functions by incorporating multiple optical paths that can capture different fields of view and focal planes. This multi-functional design allows one camera to replace multiple specialized cameras, reducing overall system complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single image sensor with multiple optical paths is used to acquire images with varying fields of view, then the cost and complexity are reduced, but the ability to distinguish between different optical paths may be compromised

Engineering Contradiction:
Improvesystem complexityVSAvoidability to distinguish between optical paths
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent applies local quality by assigning distinct characteristics to different optical paths. Each optical path is configured with specific properties such as different fields of view, focal planes, or wavelength sensitivities. This allows the single image sensor to distinguish between different optical paths based on these localized differences, preventing information loss while maintaining system simplicity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by varying characteristics such as wavelength, polarization, or focal length across different optical paths. These parameter variations enable the single image sensor to differentiate between multiple optical paths through computational processing, maintaining distinguishability without requiring multiple separate sensors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient acquisition of images with varying fields of view and focal planes without the need for additional sensors or processors, reducing costs and improving speed and efficiency.

Implementation Method 1

The first optical path or the second optical path can include a selective reflector that selectively reflects the first light over the second light or the second light over the first light

Methodology Applied
Scientific EffectSelective reflection: Reflection

Implementation Method 2

The first optical path can selectively transmit the first light over the second light

Methodology Applied
Scientific EffectSelective transmission: Filter (optical)

Implementation Method 3

The one or more illuminators can be configured to selectively illuminate at least a portion of the first field of view with a first light and at least a portion of the second field of view with a second light

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11095868B1Vision systems and methods of making and using the same
Publication Date: 2021.08.17 COGNEX CORP
  • US11095868B1 patent drawing
  • US11095868B1 patent drawing
  • US11095868B1 patent drawing

AI summary

Vision systems and methods for acquiring an image of an image scene and/or measuring a three-dimensional location of an object are disclosed. The vision systems can include a single image sensor, a first optical path, and a second optical path. The first optical path can be selectively transmissive of a first light, the second optical path can be selectively transmissive of a second light, and the first and second light can have a different distinguishing characteristic.